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2004 Dodge Neon Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2004 Codes Chassis Code: PT 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, enthusiasts Competitive Analysis Advantage: Actual...
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🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2004
Codes
Chassis Code:
PT
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, enthusiasts
Competitive Analysis
Advantage:
Actual factory manual content, superior to aftermarket guides, printable on demand.
Key Features
Illustrations:
Includes photos, exploded views, and diagrams
Cost Savings:
Enables DIY repairs, reducing dealership labor costs
Accessibility:
Downloadable, always available, backup capability
📋 Manual Details
Coverage Areas
All Systems:
True
Engine Mechanical:
True
Engine Performance:
True
Fuel System:
True
Ignition System:
True
Exhaust System:
True
Cooling System:
True
Lubrication System:
True
Transmission Mechanical:
True
Automatic Transmission Control:
True
Clutch System:
True
Drivetrain:
True
Suspension System:
True
Steering System:
True
Brake System:
True
Anti Lock Braking System ABS:
True
Wheels And Tires:
True
Body Structure:
True
Exterior Trim:
True
Interior Trim:
True
Doors And Windows:
True
Seating Systems:
True
Lighting System:
True
Instrumentation:
True
Wiper And Washer System:
True
Heating Ventilation Air Conditioning HVAC:
True
Restraint Systems Airbags:
True
Battery Charging System:
True
Starter System:
True
Engine Control Module ECM:
True
Powertrain Control Module PCM:
True
Body Control Module Bcm:
True
Multiplex Communication:
True
Audio System:
True
Anti Theft System:
True
Diagnostics And Troubleshooting:
True
Wiring Diagrams:
True
Schematics:
True
Emissions Control:
True
Specifications And Tolerances:
True
Torque Specifications:
True
Fluid Capacities And Types:
True
Maintenance Procedures:
True
Repair Procedures:
True
Component Overhaul:
True
Troubleshooting Charts:
True
Page Count
Estimated Pages:
Substantial (typical factory manuals are 1000+ pages)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Ignition, Starting, Charging, ECM, PCM, BCM, Lighting, Audio, Security
Body:
Body Structure, Exterior Trim, Interior Trim, Doors, Windows, HVAC
Procedures Included
Routine Maintenance:
True
Preventative Maintenance:
True
Component Diagnostics:
True
Troubleshooting Fault Codes:
True
Mechanical Repairs:
True
Electrical Repairs:
True
Assembly Disassembly:
True
Component Rebuilding:
True
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced diagnostics and overhaul)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content
Print Quality
Quality:
High-resolution images, diagrams, and text
Printability:
Printable on demand
Binding Type
Type:
Digital Download (no physical binding)
Paper Type
Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A (2.0L SOHC I4), EAS (2.0L DOHC I4 - SRT-4)
Displacement:
1996 cc (2.0 Liters)
Horsepower Sohc:
132 hp @ 5800 rpm
Torque Sohc:
130 lb-ft @ 4500 rpm
Horsepower DOHc Srt4:
200 hp @ 5600 rpm
Torque DOHc Srt4:
205 lb-ft @ 3200 rpm
Performance
Compression Ratio Sohc:
9.5:1
Bore X Stroke Sohc:
87.5 mm x 83.0 mm
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
87 Octane (minimum)
Ignition Type:
Distributorless Ignition System (DIS)
🔧 Transmission
Standard
Type Standard Trims:
5-Speed Manual Transmission (Getrag G355 / T350)
Optional
Type Optional Trims:
4-Speed Automatic Transmission (Chrysler A555 / 41TE)
Type Srt4:
6-Speed Manual Transmission (Getrag DMT320)
Features
Clutch Type:
Dry Single Plate (Manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (Recommended)
Transmission Fluid Automatic:
Mopar ATF+4 (MS-9602)
📐 Dimensions
Exterior
Wheelbase:
104.1 inches (2644 mm)
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
55.1 inches (1400 mm)
Interior
Front Headroom:
39.4 inches (1001 mm)
Rear Headroom:
37.5 inches (953 mm)
Front Legroom:
41.5 inches (1054 mm)
Rear Legroom:
33.7 inches (856 mm)
Cargo
Trunk Volume:
13.0 cubic feet (368 Liters)
Weights
Curb Weight Sedan Manual:
2750 lbs (1247 kg)
Curb Weight Srt4:
2905 lbs (1318 kg)
Wheel Bolt Pattern:
5 x 100 mm
Tire Size Standard:
185/70R14
Tire Size Sport:
205/50R16
Tire Size Srt4:
205/50R17
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Impact 2004:
4 Stars
NHTSA Passenger Frontal Impact 2004:
4 Stars
IIHS Frontal Offset 2004:
Acceptable (Good for 2001-2003, minor changes for 2004)
Active Features
ABS:
Available on most trims, standard on SRT-4
Passive Features
Airbags Front:
Standard Dual Frontal Airbags
Airbags Side:
Optional Front Side Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Windows Locks:
Optional on lower trims, standard on higher trims
Keyless Entry:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (whichever comes first)
Engine Coolant Flush:
Every 30,000 miles or 2 years
Transmission Fluid Change Automatic:
Every 45,000 - 60,000 miles
Transmission Fluid Change Manual:
Inspect every 30,000 miles, change as needed (typically 60,000-100,000 miles)
Spark Plugs Replacement:
Every 100,000 miles (Platinum)
Timing Belt Replacement:
Every 105,000 miles or 7 years (CRITICAL for 420A engine - interference engine)
Fluid Specifications
Engine Oil:
API SN or ILSAC GF-5, SAE 5W-30
Coolant:
Chrysler OAT (Organic Additive Technology) HOAT (Hybrid Organic Additive Technology) - Mopar Antifreeze/Coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3
Power Steering Fluid:
Chrysler MS-5916 (ATF+3 or equivalent)
Known Issues
Engine Mounts:
Can degrade and cause vibrations
Rear Struts Mounts:
Common failure point, can cause clunking noises
Headliner Sagging:
Common on older vehicles due to adhesive failure
Ac Evaporator Leaks:
Can lead to refrigerant loss and poor cooling
Oil Cooler Lines Leaks:
On automatic transmission models
Timing Belt Tensioner:
Failure can lead to belt damage or misalignment
Wheel Bearings:
Can wear out prematurely
Exhaust Manifold Cracks:
Common on some engine variants
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Second Generation (2000-2005)
Design Changes 2003:
Front and rear fascia refresh, updated interior styling
Performance Variant:
Dodge Neon SRT-4 introduced in 2003
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Years Usdm:
1994-2005
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list in 1997 (First Generation)