General Precautions:
Safety and handling precautions before servicing
Specifications:
Machine specifications tables
Periodic Maintenance:
Scheduled maintenance procedures and intervals
Special Tools:
Special tool identification and usage
Tightening Torque:
Torque specification tables for fasteners
Lubrication Chart:
Lubricant type and location chart
Engine Remove/Install:
Engine removal and installation procedures
Turbocharger System:
Turbocharger service and repair
Air Induction System:
Air intake and induction system service
Exhaust Gas Re-circulation:
EGR system service and diagnosis
Engine Fuel System:
Fuel system components and repair
Engine Cooling System:
Cooling system service and repair
Air Inlet & Exhaust:
Air inlet and exhaust system service
Intake Manifold System:
Intake manifold removal and installation
Air Intake System:
Air intake system service procedures
Lubrication System:
Engine lubrication system service
Power Train System:
Powertrain system service procedures
Transmission System:
Transmission service and repair
Axle Drive Housing:
Axle drive housing service
Differential System:
Differential service and repair
Tire and Wheel System:
Tire and wheel service procedures
Wheel Drive Front Axle:
Front axle wheel drive service
Clutch-Wheel Hub:
Clutch and wheel hub service
Service Brake System:
Service brake system service
Parking Brake System:
Parking brake system service
Brake Valve & Bleeding:
Brake valve service and brake bleeding procedures
Brake Master Cylinder:
Brake master cylinder service
Bearing Housing System:
Bearing housing service procedures
Steering System:
Steering system service and repair
Steering Unit Leakage:
Steering unit leakage diagnosis
Priority Valve System:
Priority valve system service
Hydraulic System:
Hydraulic system components and service
Loader Main Control Valve:
Loader main control valve service
Hydraulic Main Pump:
Hydraulic main pump service and repair
Boom Section Operation:
Boom hydraulic section operation and service
Pilot Control Valve:
Pilot control valve service
Bucket Section Operation:
Bucket hydraulic section operation and service
Inlet Section with Unload:
Inlet section with unload operation
Auxiliary Section Operation:
Auxiliary hydraulic section operation
Swing Section Operation:
Swing hydraulic section operation
Dipper Section Operation:
Dipper hydraulic section operation
Stabilizer Section Operation:
Stabilizer hydraulic section operation
Backhoe RCV Lever System:
Backhoe remote control valve lever system service
Hydraulic Oil Tank:
Hydraulic oil tank service
Hydraulic Cylinder:
Hydraulic cylinder service and repair
Accumulator-Air Breather:
Accumulator and air breather service
Electrical and Diagnostics
Electrical System:
Electrical system components and repair
Component Location:
Electrical component location reference
Starting-Charging-Lighting:
Starting, charging, and lighting system service
Monitoring System:
Machine monitoring system service
Console & Switches:
Console and switch service
Connector Destination:
Connector destination reference tables
Troubleshooting Procedure:
Systematic troubleshooting procedures
Hydraulic Circuit Diagrams:
Full hydraulic circuit diagrams
Electrical Wiring Diagrams:
Full electrical wiring diagrams
Parts Identification:
Components identified by illustrated diagrams for parts ordering
Service Data:
Factory specifications, torque values, and clearances included
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Option 1:
4.5L 4-cylinder, 4-stroke, air-cooled, turbocharged Iveco F4GE Tier-III diesel
Engine Option 2:
4.4L 4-cylinder, 4-stroke, air-cooled, turbocharged Perkins 1104C-44T Tier-II diesel
Configuration:
Inline 4-cylinder, 4-stroke, turbocharged
Emissions:
Tier-III (Iveco) and Tier-II (Perkins)
Fuel System:
Diesel fuel injection system (covered in Engine Fuel System section)
Induction:
Turbocharged with air induction and intake manifold systems
Exhaust:
Exhaust gas re-circulation system included where equipped
Rated Power:
N/A - precise kW/hp figures not stated in the source listing
Torque:
N/A - precise torque figures not stated in the source listing
Service Intervals:
Periodic Maintenance section provides scheduled service intervals
Lubrication:
Lubrication chart gives lubricant types and application points
Torque Values:
Tightening torque tables provided throughout
Special Tools:
Special tools listed for correct service procedures
Engine Fluids:
Engine lubrication and cooling systems covered
Hydraulic Fluid:
Hydraulic oil tank service and hydraulic system covered
Known Wear and Service Items
Brakes:
Service brake, parking brake, brake valve, and master cylinder service
Steering:
Steering system and steering unit leakage diagnosis
Hydraulics:
Main pump, control valves, cylinders, and accumulator service
Tires and Wheels:
Tire and wheel system service
Cooling:
Engine cooling system service