Target Audience:
Urban commuters and touring riders seeking a large-displacement scooter
Manufacturer:
Yamaha Motor Company
Engine Capacity:
499 cc parallel-twin, larger than most contemporary maxi-scooters
Transmission:
Yamaha's YCC-AT continuously variable transmission with electronically controlled modes
Anti-lock braking system:
Standard on XP500A, optional on XP500
Fuel injection:
Electronic fuel injection (EFI)
Storage:
Under-seat compartment, front glovebox
Instrumentation:
Analog speedometer, tachometer, fuel gauge, digital clock
Coverage Areas:
Complete vehicle service, repair, maintenance, and overhaul procedures
Page Count:
N/A - not specified for this digital product
Manual Type:
Factory-style service manual (PDF)
Delivery Method:
Instant download after purchase
Engine:
Removal, disassembly, inspection, reassembly, and adjustment
Fuel System:
Fuel injection, fuel pump, throttle body, and associated sensors
Cooling System:
Radiator, thermostat, water pump, and hoses
Transmission:
CVT belt, variator, clutch, and final drive
Electrical System:
Battery, charging, starting, ignition, and wiring diagrams
Brakes:
Hydraulic system, ABS (XP500A), pads, discs, and bleeding
Suspension:
Front forks, rear shock, and steering
Body & Frame:
Fairings, seat, storage compartments, and frame inspection
Wheels & Tires:
Inspection, replacement, and balancing
Routine Maintenance:
Oil changes, filter replacement, spark plug service, valve clearance
Diagnostic Trouble Codes:
EFI self-diagnosis and code retrieval
Torque Specifications:
Critical fasteners and assemblies
Special Tools:
Referenced where required
Wiring Diagrams:
Full-color schematics for all circuits
Component-Level Repair:
Yes, including engine and transmission overhaul
Exploded Views:
Provided for major assemblies
Measurement & Tolerance:
Specified for wear limits and clearances
Part Numbers:
Included where applicable for identification
Parts Diagrams:
Associated with procedures
Ordering Information:
N/A - not specified for this model
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
Liquid-cooled, 4-stroke, parallel twin, DOHC, 4 valves per cylinder
Bore x Stroke:
66.0 mm x 73.0 mm
Compression Ratio:
10.0:1
Maximum Power:
N/A - not specified for this model
Maximum Torque:
N/A - not specified for this model
Fuel System:
Electronic fuel injection (EFI)
Starting System:
Electric start
Lubrication System:
Wet sump
Cooling System:
Liquid-cooled with thermostatic fan
Oil Capacity:
N/A - not specified for this model
Spark Plug:
NGK CR8E or equivalent
Crash Test Rating:
N/A - not applicable to motorcycle/scooter
ABS:
Standard on XP500A, optional on XP500
Brake Type:
Dual front discs, single rear disc
Lighting:
Halogen headlight
Immobilizer:
Not equipped on this model
Side Stand Switch:
Engine cut-off if stand down
Theft Protection:
Steering lock
Audio System:
Not equipped on standard model
Connectivity:
N/A - not available on this model
Traction Control:
Not equipped on this model
Cruise Control:
Not equipped on this model
Display:
Analog speedometer, tachometer, fuel gauge, digital clock
Warning Lights:
Oil pressure, coolant temperature, battery, ABS
Additional Features:
12V accessory socket
Engine Oil:
Every 6,000 km (3,750 mi) or 6 months
Oil Filter:
Every 12,000 km (7,500 mi) or 12 months
Spark Plug:
Every 12,000 km (7,500 mi)
Air Filter:
Inspect every 6,000 km (3,750 mi), replace as needed
Valve Clearance:
Inspect every 24,000 km (15,000 mi)
CVT Belt:
Replace every 24,000 km (15,000 mi)
Engine Oil:
SAE 10W-30 or 10W-40, API SG or higher
Coolant:
Yamaha Genuine Coolant or equivalent ethylene glycol
Final Drive Oil:
N/A - belt drive, no oil
CVT Belt Wear:
Inspect regularly, replace as needed
Coolant Leaks:
Check hoses and water pump seals
Electrical Connectors:
Inspect for corrosion
Brake Pads:
Check wear every 6,000 km
Manufacturer:
Yamaha Motor Company
XP500:
Base model, introduced 2001
XP500A:
ABS-equipped variant, introduced 2003
2005 Update:
Minor refinements, new color options
Assembly Plant:
Iwata, Japan
Production Years:
2001-2012 (XP500)