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2004 Chrysler Sebring Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Generation Generation Code: JR41 (Second Generation) Codes Chassis Code: JR 👋 Introduction Market Position Positioning: The Chrysler Sebring was positioned...
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2004 Chrysler Sebring Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Generation
Generation Code:
JR41 (Second Generation)
Codes
Chassis Code:
JR
👋 Introduction
Market Position
Positioning:
The Chrysler Sebring was positioned as a mid-size personal car, offering coupe, sedan, and convertible body styles to appeal to a broad market segment. It competed with vehicles like the Toyota Camry, Honda Accord, Ford Taurus, and Chevrolet Malibu.
Competitive Analysis
Strengths:
Offered variety in body styles, attractive styling for its class, and often a more affordable price point compared to some competitors. The convertible was a particular strong suit.
Weaknesses:
Interior materials and build quality were sometimes criticized compared to Japanese competitors. Drivetrain refinement and fuel economy were not always class-leading.
Key Features
Body Styles:
Available as a 2-door coupe, 4-door sedan, and 2-door convertible, providing significant choice.
Engines:
Offered with a range of engines, including inline-4 and V6 options, catering to different performance and economy needs.
📋 Manual Details
Coverage Areas
Covered Models:
2004 Chrysler Sebring (Coupe, Sedan, Convertible)
Page Count
Estimated Page Count:
1500-2000 (typical for comprehensive OEM repair manual)
Manual Type
Type:
OEM Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, valve train.
Engine Performance:
Fuel injection system, ignition system, emission controls, cooling system, lubrication system.
Transmission Manual:
Manual transmission operation, disassembly, assembly, clutch, shift linkage.
Transmission Automatic:
Automatic transmission operation, removal, installation, internal components, valve body, torque converter, fluid cooling.
Drivetrain:
Front-wheel drive system, drive axles, CV joints, differential, wheel bearings.
Suspension:
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (independent or semi-independent depending on body style, trailing arms, shocks), wheel alignment.
Steering:
Power steering system, steering gear, steering column, tie rods, power steering pump, fluid.
Brakes:
Front and rear disc brakes, caliper, pads, rotors, brake lines, master cylinder, power brake booster, ABS system (if equipped), parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrument cluster, fuses, relays, wiring diagrams.
Body Exterior:
Body panels, doors, hood, trunk lid, bumpers, glass, seals, convertible top mechanism (if applicable).
Body Interior:
Dashboard, seats, upholstery, interior trim, climate control system components, airbags, seat belts.
Climate Control:
HVAC system, A/C compressor, evaporator, condenser, heater core, blower motor, refrigerant, operation, diagnostics.
Safety Systems:
Airbag system, SRS module, seat belt pre-tensioners, ABS diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, belt inspections.
Engine Repair:
Engine tune-ups, head gasket replacement, timing belt/chain service, oil pan gasket, piston and ring replacement, valve adjustments.
Transmission Service:
Transmission fluid and filter changes, clutch replacement, transmission overhaul, torque converter replacement.
Brake Service:
Brake pad and rotor replacement, brake fluid flush, caliper and cylinder replacement, ABS bleeding.
Suspension Repair:
Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing, fuse and relay diagnostics, starter and alternator testing.
Body Repair:
Door lock and window regulator repair, hinge adjustment, bumper cover replacement, convertible top repair (if applicable).
Troubleshooting:
Systematic diagnostic procedures for common drivability issues, starting problems, electrical faults, and component failures.
Technical Specifications:
Torque specifications for all fasteners, engine clearances, fluid capacities, diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Comprehensive OEM level, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (typical for quality PDF manuals)
Print Quality
Printability:
Printable (as per product description)
Binding Type
Binding:
N/A (Downloadable PDF, no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
Completeness
Completeness:
Complete OEM Shop Manual coverage
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L DOHC I4 (GEMA engine), 2.7L DOHC V6 (EER engine), 3.0L SOHC V6 (Mitsubishi 6G72 engine - primarily in coupe)
Performance
2.4L I4 Horsepower:
Approx. 150 hp @ 5800 rpm
2.4L I4 Torque:
Approx. 160 lb-ft @ 4000 rpm
2.7L V6 Horsepower:
Approx. 189 hp @ 6400 rpm
2.7L V6 Torque:
Approx. 190 lb-ft @ 4200 rpm
3.0L V6 Horsepower:
Approx. 200 hp @ 5750 rpm
3.0L V6 Torque:
Approx. 275 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
🔧 Transmission
Standard
Transmission Options:
4-speed automatic transmission (42LE for V6, 41TE for I4) or 5-speed manual transmission (for I4 models).
Optional
Optional Transmission:
N/A (Specific transmission was often tied to engine and trim)
Features
Automatic Features:
Adaptive electronic control, TorqueFlite design lineage.
📐 Dimensions
Exterior
Wheelbase:
Approx. 109.0 inches
Length:
Approx. 193.7 inches (Sedan/Convertible), 193.4 inches (Coupe)
Width:
Approx. 70.9 inches
Height:
Approx. 55.0 inches (Coupe), 57.6 inches (Sedan), 55.6 inches (Convertible)
Weights
Curb Weight:
Approx. 3200 - 3700 lbs (depending on body style and engine)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2004 Sebring Sedan - IIHS)
NHTSA Front Impact Passenger:
Good (2004 Sebring Sedan - IIHS)
NHTSA Side Impact Driver:
Good (2004 Sebring Sedan - IIHS)
NHTSA Side Impact Rear Passenger:
Acceptable (2004 Sebring Sedan - IIHS)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, available side airbags
Seatbelts:
3-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional Infinity premium audio system, cassette player available on some models.
Navigation:
Optional factory navigation system was available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were common features depending on trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (using synthetic blend or full synthetic oil), or 3,750 miles if primarily used for short trips or severe driving conditions.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 100,000 miles (for platinum or iridium spark plugs, which were standard on many engines).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter) for 2.4L I4; Approx. 4.5 quarts (with filter) for 2.7L V6.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4)
Power Steering Fluid Type:
ATF+4 or Chrysler specified power steering fluid.
Known Issues
Engine Oil Sludge:
The 2.7L V6 engine can be prone to oil sludge buildup if maintenance is not rigorously followed, leading to potential camshaft and bearing damage.
Transmission Problems:
Some automatic transmissions (especially the 42LE) can develop issues with solenoids, torque converters, or valve bodies, particularly at higher mileage.
Suspension Wear:
Front suspension components like ball joints, tie rod ends, and strut mounts can wear over time, leading to noise and alignment issues.
Convertible Top Actuators:
For convertible models, the hydraulic actuators or motors for the power convertible top can fail.
📚 Vehicle History
Brand Heritage
Heritage:
Chrysler has a long history of producing diverse vehicle segments, from luxury sedans to practical family cars. The Sebring nameplate has been used across different Chrysler models over time, evolving from a coupe to a family of sedans, coupes, and convertibles.
Model Evolution
Generation Evolution:
The 2004 Sebring represents the second generation (JR41) of the Sebring nameplate, which was a significant redesign from the previous generation. It was built on the Chrysler JS platform, shared with the Dodge Stratus and Mitsubishi Eclipse.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Jd Power Initial Quality:
The 2004 Sebring received mixed reviews in initial quality studies. While it offered good value, some competitors often ranked higher in perceived quality and reliability.
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