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Corvette 396 1981 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1981 Codes Engine Code Primary: LG4 (305 CID V8) Engine Code Optional: L81 (350 CID V8) Chassis Code: C3 👋 Introduction...
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类型: Car
厂商:
斯库: 453394
Corvette 396 1981 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1981
Codes
Engine Code Primary:
LG4 (305 CID V8)
Engine Code Optional:
L81 (350 CID V8)
Chassis Code:
C3
👋 Introduction
Market Position
Positioning:
The 1981 Corvette represented Chevrolet's flagship sports car, a blend of performance and evolving technology within the iconic C3 generation. This manual caters to enthusiasts and professional mechanics maintaining this specific model year.
Competitive Analysis
Competitors:
Competed with European sports cars like Porsche 924/944, Jaguar XJ-S, and domestic offerings like the Datsun 280ZX.
Key Features
Vehicle Highlights:
Targa top, fiberglass body, advanced for its time engine management (Cross-Fire Injection on L81), independent suspension.
Manual Value:
Essential resource for accurate diagnostics, maintenance, and repairs, preserving the originality and performance of a classic Corvette.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
305 V8 (LG4), 350 V8 (L81), including: fuel injection (Cross-Fire Injection for L81), ignition, cooling, lubrication, emission controls, engine mechanical (disassembly, assembly, specifications)
Transmission:
Automatic (THM-200-4R), Manual (4-speed), including: overhaul, adjustments, troubleshooting, fluid specifications
Drivetrain:
Rear axle assembly, driveshaft, universal joints, CV joints (if applicable to specific configurations)
Suspension:
Front (independent, unequal-length A-arms, coil springs), Rear (independent, trailing arms, transverse leaf spring), including: alignment specifications, component replacement, shock absorbers, bushings
Brakes:
Front disc (ventilated), Rear disc, including: hydraulic system, power assist, parking brake, specifications, wear limits
Steering:
Power steering, steering column, linkage, including: overhaul, fluid specifications, troubleshooting
Electrical:
Starting system, charging system, battery, lighting, instrumentation, power windows, power door locks, wipers, horn, radio, fuse/relay locations, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filters, carburetor (for 305), fuel injection (for 350), troubleshooting
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, tailpipes
Cooling System:
Radiator, fan (mechanical/electric), water pump, thermostat, coolant specifications, pressure testing
Body And Interior:
Body panels, doors, hood, trunk, bumpers, glass, trim, seats, dashboard, carpeting, sound insulation
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, lubrication, tune-ups, spark plug replacement, belt inspection/replacement, brake pad replacement, tire rotation
Troubleshooting:
System diagnostics, fault finding for engine, electrical, transmission, brake, and other systems
Repair:
Component disassembly, inspection, repair, and reassembly for all major systems, including engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper overhaul
Specifications:
Torque specifications, clearances, dimensions, fluid capacities, alignment settings, electrical resistance values
Wiring Diagrams:
Detailed electrical system wiring schematics for all vehicle circuits
Technical Depth
Depth:
Comprehensive - covers basic maintenance through to major component overhauls and advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typical for high-quality PDFs)
Printability:
Printable pages
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Name Standard:
305 V8 (LG4)
Displacement Standard:
305 cubic inches (5.0 Liters)
Horsepower Standard:
175 hp @ 4,200 rpm
Torque Standard:
230 lb-ft @ 3,200 rpm
Optional Engine
Engine Name Optional:
350 V8 (L81) - Cross-Fire Injection
Displacement Optional:
350 cubic inches (5.7 Liters)
Horsepower Optional:
190 hp @ 4,800 rpm
Torque Optional:
240 lb-ft @ 3,200 rpm
Fuel System
Fuel Delivery Standard:
Rochester Quadrajet 4-barrel carburetor
Fuel Delivery Optional:
Bosch/AC-Delco L-Jetronic based Cross-Fire fuel injection
Fuel Type:
Unleaded gasoline, premium recommended
Ignition System
Ignition Type:
Electronic ignition (HEI distributor)
🔧 Transmission
Standard
Transmission Type Standard:
3-Speed Automatic (THM-200-4R for L81/optional for LG4)
Optional
Transmission Type Optional:
4-Speed Manual (M20/M21 variants, less common)
Features
Overdrive Gear:
THM-200-4R features an overdrive gear for improved fuel economy.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III (or equivalent)
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 80W-90)
📐 Dimensions
Exterior
Length:
185.4 inches
Width:
72.8 inches
Height:
47.8 inches
Wheelbase:
98.0 inches
Weights
Curb Weight Approximate:
3,400 - 3,500 lbs
Gross Vehicle Weight Rating:
Approximately 4,200 lbs
Cargo
Trunk Volume Approximate:
10.6 cubic feet
Dimensions
Track Width Front:
61.0 inches
Track Width Rear:
61.7 inches
Ground Clearance:
Approximately 4.5 - 5.0 inches
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A - NHTSA ratings were not standardized for this era.
Active Features
Active Safety Features:
Power front disc brakes, power steering, rear-wheel drive.
Passive Features
Passive Safety Features:
3-point seat belts, padded interior surfaces, collapsible steering column.
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM radio, optional cassette player. Analog gauges for speedometer, tachometer, fuel level, engine temperature, oil pressure, voltmeter.
Driver Assistance
Driver Assistance Features:
Limited to power steering and power brakes. No modern electronic driver aids.
Connectivity
Connectivity:
No external connectivity features (e.g., Bluetooth, USB).
Comfort Features
Comfort Features:
Optional air conditioning, power windows, power door locks, tilt-telescopic steering wheel.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first (conventional oil).
Transmission Fluid Change:
Every 24,000-36,000 miles or 24 months.
Spark Plug Replacement:
Approximately 30,000 miles.
Fluid Specifications
Engine Oil Type:
API SF, SAE 10W-30 or 10W-40 recommended (consult manual for specific ambient temperature ranges).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 brake fluid.
Power Steering Fluid:
GM Type A Suffix A or Dexron II (or equivalent).
Known Issues
Common Problems:
C3 Corvettes of this era can experience issues with aging electrical components, fiberglass delamination, vacuum hose deterioration, and potential wear on suspension bushings. Carburetor and early fuel injection systems may require meticulous tuning.
Clutch Slave Cylinder Leak:
Hydraulic clutch systems can develop leaks over time (for manual transmission models).
Rear Leaf Spring Sags:
The composite transverse leaf spring can sag over many years, affecting ride height.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of performance vehicles, with the Corvette being its halo sports car since 1953.
Model Evolution
C3 Generation:
The 1981 Corvette is part of the third generation (C3) of the Corvette, which ran from 1968 to 1982. This year saw refinements and the introduction of the Cross-Fire Injection system.
Production
Production Location:
Bowling Green, Kentucky, USA
Production Numbers 1981:
Approximately 40,600 units produced for the 1981 model year.
🏆 Awards & Recognition
Recognitions
Vehicle Recognitions:
While specific awards for the 1981 model year are not widely documented, the C3 Corvette as a generation is an automotive icon, consistently recognized for its design and performance in its era.
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