Dodge Intrepid Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Codes Platform Code: LH Vehicle Identification Number Vnin Location: Driver-side dashboard, near windshield 👋 Introduction Market Position Segment: Full-size sedan...

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标签: 2004 Car Cars Dodge Intrepid Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Codes

Platform Code:

Vehicle Identification Number Vnin Location:

Driver-side dashboard, near windshield

👋 Introduction

Market Position

Segment:

Full-size sedan

Target Audience:

DIY enthusiasts, independent repair shops, automotive technicians

Competitive Analysis

Key Competitors:

Chevrolet Impala, Ford Five Hundred, Toyota Avalon, Buick LeSabre/Lucerne

Key Features

Vehicle Selling Points:

Spacious interior, comfortable ride, available V6 and V8 engines, distinctive styling

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform their own maintenance and repairs, saving money and ensuring proper upkeep.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete workshop service and repair

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, valve train, pistons, crankshaft, timing system, lubrication system, cooling system

Engine Performance:

Fuel system, ignition system, emission control systems, turbocharger/supercharger (if applicable)

Transmission Automatic:

Removal/installation, internal components, torque converter, hydraulic controls, electronic controls

Transmission Manual:

Removal/installation, internal components, clutch system

Drivetrain:

Front-wheel drive system, axles, driveshafts, differential

Brakes:

Hydraulic system, ABS, parking brake, brake pads, rotors, calipers, lines

Suspension:

Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, alignment specifications

Steering:

Power steering system, steering column, tie rods, steering gear/rack

Electrical System:

Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams

Body And Chassis:

Body panels, doors, windows, interior trim, frame, collision repair

HVAC:

Heating, ventilation, air conditioning system, refrigerant, components

Safety Systems:

Airbags, seat belts, restraint systems

Diagnostics:

On-Board Diagnostics (OBD-II) codes, diagnostic trouble codes (DTCs), troubleshooting procedures

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, inspections

Troubleshooting:

Step-by-step diagnostic procedures for various symptoms

Repair:

Detailed instructions for component removal, repair, and reinstallation

Overhaul:

Complete engine and transmission overhaul procedures

Adjustment:

Component adjustments, wheel alignment, headlamp aiming

Special Tools:

Identification and usage of specialized tools for specific repairs

Torque Specifications:

Precise torque values for all critical fasteners

Technical Depth

Depth Level:

Comprehensive, from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics

📊 Manual Specifications

File Format

Digital Format:

Likely PDF; searchable text, printable pages, high-resolution diagrams

Print Quality

Diagram Clarity:

High-resolution, detailed diagrams and illustrations

Binding Type

Digital Binding:

N/A (digital download)

Paper Type

Digital Paper Quality:

N/A (digital download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ECL (3.5L V6)

Engine Type:

SOHC V6

Displacement:

3.5 Liters (215 cu. in.)

Bore X Stroke:

96.0 mm x 81.0 mm (3.78 in x 3.19 in)

Compression Ratio:

9.3:1

Horsepower:

200 hp @ 5800 rpm

Torque:

220 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Engine Mechanical

Timing System:

Serpentine belt driven overhead camshafts

Lubrication System:

Wet sump, pressurized

Engine Performance

Emission Controls:

Catalytic converter, EGR system, evaporative emission control system

🔧 Transmission

Standard

Type:

4-speed automatic transaxle

Model:

Optional

Type:

None for 2004 model year

Features

Transmission Fluid Type:

ATF+4 (Chrysler)

Transmission Fluid Capacity:

Approximately 8.5 quarts (8.0 Liters) (dry fill)

📐 Dimensions

Exterior

Length:

200.0 inches (5080 mm)

Width:

74.4 inches (1890 mm)

Height:

56.7 inches (1440 mm)

Wheelbase:

113.0 inches (2870 mm)

Front Track:

62.5 inches (1588 mm)

Rear Track:

62.1 inches (1577 mm)

Interior

Passenger Volume:

106.0 cu. ft. (3.0 m³)

Cargo

Trunk Volume:

16.7 cu. ft. (0.47 m³)

Weights

Curb Weight:

Approximately 3500 - 3700 lbs (1588 - 1678 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 4600 lbs (2087 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Test Driver:

★★★★ (4-star rating)

NHTSA Frontal Crash Test Passenger:

★★★★ (4-star rating)

IIHS Frontal Offset Score:

Good (for its era, though specific 2004 ratings may vary)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional (often bundled with higher trims or optional packages)

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags

Seat Belts:

Three-point seat belts with pretensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Infinity premium audio system, cassette player

Climate Control:

Manual or optional automatic climate control

Driver Assistance

Cruise Control:

Standard

Keyless Entry:

Optional

Connectivity

Power Outlets:

12V auxiliary power outlets

Convenience Features

Power Seats:

Optional power adjustable driver and passenger seats

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Cabin Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Spark Plugs:

Replace at 100,000 miles (Long-life platinum or iridium plugs)

Transmission Fluid:

Change every 30,000-60,000 miles, depending on driving conditions

Coolant Flush:

Every 5 years or 100,000 miles (using HOAT coolant)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (synthetic recommended for optimal performance)

Engine Oil Capacity:

5.0 quarts (4.7 Liters) with filter change

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Pink Coolant

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent ATF+4

Known Issues

Engine Sludge:

Early 3.5L engines were prone to sludge buildup due to design limitations. Regular oil changes are critical.

Transmission Harsh Shifting:

Potential for harsh shifting or slipping, often related to transmission fluid degradation or solenoid issues.

Suspension Noise:

Worn control arm bushings, ball joints, and sway bar links can cause clunks and rattles.

Heater Core Leaks:

Heater core is located behind the dashboard, making replacement labor-intensive. Leaks can manifest as a sweet smell or fogged windows.

Window Regulator Failure:

Power window regulators can fail, leading to windows not operating.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

United States

Model Evolution

Generation Period:

Second Generation (1998-2004)

2004 Model Year Updates:

Minor styling revisions, updated interior features, some powertrain refinements

Production

Production Plant:

Jefferson North Assembly Plant, Detroit, Michigan, USA

Production End Year:

2004 (model year)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Often received good ratings from NHTSA and IIHS for its era, contributing to its market appeal.

Ratings

Consumer Reports Reliability:

Varied by model year and specific components; consistent maintenance is key.

Certifications

Emission Standards:

Meets EPA emission standards for the model year.