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Mercedes Benz W202 C Class Technical Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Generation Chassis Code: W202 Generation Years: 1993-2000 Codes Internal Project Code: W202 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Estate Competitive Analysis...
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类型: Car
厂商:
斯库: 183008
Mercedes Benz W202 C Class Technical Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C-Class
Generation
Chassis Code:
W202
Generation Years:
1993-2000
Codes
Internal Project Code:
W202
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Estate
Competitive Analysis
Competitors:
BMW 3 Series (E36), Audi A4 (B5), Lexus IS200/IS300, Volvo S40/V40
Key Features
Brand Philosophy:
Embodied Mercedes-Benz's commitment to build quality, safety, and sophisticated engineering in a more accessible package
Design Philosophy:
Clean lines, aerodynamic profile, and a refined interior reflecting the brand's established luxury cues
Manual Usefulness
Target Audience:
DIY enthusiasts and experienced professional mechanics
Cost Benefit:
Inexpensive way to maintain and repair the vehicle
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specifications may vary by market)
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as highly detailed)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Delivery Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, clutch, drivetrain, exhaust system
Chassis:
Suspension (front and rear), steering, brakes (including ABS), wheels and tires
Electrical:
Battery, charging system, ignition, lighting, instrumentation, engine control unit (ECU), body electronics, climate control electrics, infotainment wiring
Body:
Body panels, doors, windows, seats, interior trim, exterior trim, glass, sunroof, chassis and structural components
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair Rebuild:
Engine overhaul, transmission rebuild, brake system overhaul, suspension component replacement, electrical component diagnostics and repair
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, wiring diagrams for fault finding
Special Procedures:
Component disassembly and reassembly, torque specifications for critical fasteners, specialized tool usage
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete disassembly and rebuild)
Detail Level:
Factory level detail with step-by-step instructions and extensive illustrations/photos
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC based Windows operating systems and Mac
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Text Search:
Searchable text (typical for well-formatted PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Codes Examples:
M111 (2.0L I4), M104 (2.8L I6), M112 (2.4L/2.6L/2.8L V6 - later models), OM601 (2.0L Diesel), OM602 (2.5L Diesel), OM611 (2.2L Diesel)
Performance
Horsepower Range:
Approximately 115 hp (diesel) to 193 hp (2.8L I6)
Torque Range:
Approximately 190 Nm (diesel) to 270 Nm (2.8L I6)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Common Rail Direct Injection (CDI) for later diesels
Cooling System
Coolant Type:
Mercedes-Benz approved coolant concentrate (e.g., G48 type) mixed with distilled water
Lubrication
Oil Capacity Example:
Approx. 5.5 - 7.5 liters depending on engine variant
Recommended Oil Viscosity:
e.g., SAE 0W-40, 5W-40, 5W-30 (refer to manual for specific engine)
🔧 Transmission
Standard
Transmission Types:
5-speed Manual, 4-speed Automatic (722.4), 5-speed Automatic (722.6 - later models)
Optional
Optional Transmissions:
Available across different engine variants and trim levels
Features
Automatic Features:
Comfort/Sport modes, electronic control for later transmissions
Fluid Specifications
Automatic Transmission Fluid Type:
MB Spec 236.1, 236.3, 236.6, 236.7, 236.10, 236.14 (specific to transmission model)
Manual Transmission Fluid Type:
MB Spec 235.10 or equivalent API GL-4/GL-5
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Saloon), 5-door Estate (Kombi/T-Model), 2-door Coupe (later in generation, often shared chassis)
Wheelbase Example:
Approx. 2713 mm
Length Example:
Approx. 4488 mm (Sedan)
Weights
Curb Weight Range:
Approx. 1350 kg - 1550 kg depending on engine and body style
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 1800 kg - 2000 kg
🛡️ Safety Features
Ratings
Era Safety Standards:
Met or exceeded European and US safety standards of the time
Active Features
ABS:
Standard on most models
Traction Control:
Optional (ASR - Acceleration Slip Regulation) on some models
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags (Pelvis side airbags)
Body Structure:
High-strength steel safety cell, crumple zones
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM radio, cassette player, optional CD changer, early navigation systems (APS)
Driver Assistance
Cruise Control:
Standard or optional depending on trim
Climate Control:
Manual A/C, optional automatic climate control (Thermotronic)
Connectivity
Original Connectivity:
Limited to radio antenna and basic wiring for accessories
🔧 Maintenance
Service Intervals
Oil Change Interval Example:
Every 10,000 - 15,000 km or 12 months (whichever comes first, depending on usage and oil quality)
Major Service Interval Example:
Significant inspections typically at 40,000 km, 80,000 km, etc., including spark plugs, fuel filters, air filters
Fluid Specifications
Brake Fluid Type:
DOT 4 or DOT 3 (refer to specific vehicle data plate or manual)
Power Steering Fluid Type:
MB Spec 236.3 or Pentosin CHF 11S (refer to manual)
Known Issues
Common Wear Items:
Mass Air Flow (MAF) sensor issues, blower motor resistor failure, ABS sensor faults, rust (especially on wheel arches and sills), vacuum line leaks, transmission conductor plate issues (722.6)
Engine Specific Issues Example:
M111 engines can have timing chain tensioner issues over time; M104 engines may develop oil leaks from the valve cover gasket
Diesel Specific Issues Example:
Glow plug failure, injector seal leaks, turbocharger issues on later models
Part Numbers
Air Filter Example:
A 111 094 01 04 (Example for M111 engine, varies by specific model)
Oil Filter Example:
A 001 180 26 09 (Example for M111/M104 engines, varies)
📚 Vehicle History
Brand Heritage
Parent Company:
Daimler-Benz AG (later DaimlerChrysler AG)
Model Evolution
Predecessor:
Mercedes-Benz 190 (W201) 'Baby Benz'
Successor:
Mercedes-Benz C-Class (W203)
Production
Production Period:
1993-2000
Manufacturing Locations:
Germany, South Africa, and other locations globally
🏆 Awards & Recognition
Recognitions
Design Awards:
The W202 C-Class received numerous accolades for its design and engineering in various international markets during its production run.
Ratings
Customer Satisfaction Era:
Generally positive, known for reliability and longevity when properly maintained
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