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Mitsubishi Eclipse 2003-2005 Full Service Repair Manual

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This manual covers the Mitsubishi Eclipse, specifically the Third Generation models produced from 2000 to 2005, with detailed information for the 2003, 2004, and 2005 model years. The Eclipse of...
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Mitsubishi Eclipse 2003-2005 Full Service Repair ManualMitsubishi Eclipse 2003-2005 Full Service Repair ManualMitsubishi Eclipse 2003-2005 Full Service Repair ManualMitsubishi Eclipse 2003-2005 Full Service Repair Manual
This manual covers the Mitsubishi Eclipse, specifically the Third Generation models produced from 2000 to 2005, with detailed information for the 2003, 2004, and 2005 model years. The Eclipse of this era was positioned as an affordable, stylish, and sporty coupe and convertible, competing in the compact sports car segment with a focus on distinctive styling and engaging driving dynamics. Available with either a 2.4L SOHC Inline-4 engine or a more powerful 3.0L SOHC V6 engine, and offered in various trim levels including GS, GT, and GTS, this vehicle was designed for enthusiasts seeking a blend of performance and visual appeal. This comprehensive Full Service and Repair Manual provides extensive guidance for all available trim levels and engine variants, including the 2.4L (4G64) and 3.0L V6 (6G72) powertrains. The manual covers a vast array of topics essential for maintenance and repair, such as detailed engine mechanical and electrical system diagnostics, transmission service for both manual and automatic gearboxes, drivetrain, suspension, steering, and brake systems. Furthermore, it includes thorough information on the electrical system, HVAC, body and interior components, fuel system, exhaust system, and safety systems, along with routine maintenance procedures, troubleshooting guides, and specific repair and rebuild instructions.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Model Years Covered:
2003, 2004, 2005
Codes
Generation Code:
Third Generation (2000-2005)
👋 Introduction
Market Position
Market Position:
The Mitsubishi Eclipse of this era was positioned as an affordable, stylish, and sporty coupe and convertible, offering a compelling alternative in the compact sports car segment.
Competitive Analysis
Competitive Analysis:
Competed against vehicles such as the Toyota Celica, Honda Civic Si, Ford Focus SVT, Nissan Sentra SE-R, and Chevrolet Cavalier Z24.
Key Features
Key Features:
Distinctive styling, available powerful V6 engine, optional all-wheel drive (on some earlier generations, not specified for these years but notable for the model line), engaging driving dynamics for its class.
Target Audience
Target Audience:
Enthusiasts seeking to maintain, repair, or customize their Mitsubishi Eclipse, DIY mechanics, and professional automotive repair shops.
📋 Manual Details
Coverage Areas
Trim Levels Covered:
All available trim levels for the specified model years, including GS, GT, GTS, and potentially Spyder convertible variants.
Engine Variants Covered:
2.4L SOHC I4 (4G64), 3.0L SOHC V6 (6G72, Mitsubishi 6G72 V6 engine).
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive full service repair manual covering multiple years and engines).
Manual Type
Manual Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, engine diagnostics.
Engine Electrical:
Ignition system, fuel injection system (EFI), emissions control system, starter system, charging system, engine control unit (ECU) wiring diagrams.
Transmission Manual:
Manual transmission removal, disassembly, inspection, assembly, adjustment, clutch system.
Transmission Automatic:
Automatic transmission removal, disassembly, inspection, assembly, adjustment, hydraulic control system, torque converter, transmission fluid.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differentials.
Suspension:
Front and rear suspension systems, struts, shocks, springs, control arms, bushings, alignment procedures.
Steering:
Power steering system, steering rack, steering column, tie rod ends, steering angle sensor.
Brakes:
Front and rear brakes (disc brakes), brake calipers, brake pads, brake rotors, brake lines, ABS system, parking brake.
Electrical System:
Battery, charging system, starting system, lighting system, wipers, horn, power windows, power locks, central locking, body control module (BCM).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, AC compressor, refrigerant, blower motor, climate control unit.
Body And Interior:
Exterior panels, doors, hood, trunk, bumpers, interior trim, seats, dashboard, headliner.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, evaporative emission control (EVAP) system.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors.
Safety Systems:
Airbag system, seat belt pre-tensioners, ABS diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics.
Repair Procedures:
Step-by-step repair instructions for all major components and systems.
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds.
Component Replacement:
Instructions for replacing parts such as alternators, starters, radiators, brake components, sensors, etc.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Diagnostic Tools:
Information on using OBD-II scanners and other diagnostic equipment.
Technical Depth
Technical Depth:
Comprehensive coverage from basic DIY maintenance to complex diagnostic and repair procedures, suitable for both amateur enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, allowing for clear printing of diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Fully searchable text for quick access to specific information.
Navigation
Navigation:
Includes internal bookmarks and hyperlinks for easy navigation between sections and topics.
⚙️ Engine Specifications
Primary Engine
Engine 2.4L I4:
2.4L SOHC 16-valve Inline-4 (4G64). Power: approx. 147 hp @ 5700 rpm. Torque: approx. 158 lb-ft @ 4500 rpm.
Engine 3.0L V6:
3.0L SOHC 24-valve V6 (6G72). Power: approx. 200-210 hp @ 5700-6000 rpm. Torque: approx. 205-207 lb-ft @ 4500-4700 rpm.
Performance
Acceleration 0-60 Mph:
Varies by engine and transmission; generally in the 7-9 second range for V6 models.
Fuel System
Fuel System Type:
Multi-point Electronic Fuel Injection (MPI/EFI)
Fuel Requirements
Fuel Octane Rating:
87 Octane (Regular Unleaded) for 2.4L; 87 Octane (Regular Unleaded) recommended for 3.0L V6, though premium may offer slight performance benefits.
Emission Controls
Emission Controls:
Catalytic converter, oxygen sensors (O2 sensors), Evaporative Emission Control (EVAP) system, EGR (Exhaust Gas Recirculation).
🔧 Transmission
Standard
Transmission 2.4L:
5-speed manual transmission
Optional
Transmission V6:
4-speed automatic transmission with electronically controlled overdrive.
Features
Automatic Transmission Features:
Adaptive shift control (on some models), torque converter lock-up.
Fluid Specification
Automatic Transmission Fluid:
Refer to owner's manual or manual for specific ATF type (likely ATF SP-III or equivalent).
Manual Transmission Fluid:
Refer to owner's manual or manual for specific MTF type (likely API GL-4 or GL-5 gear oil).
📐 Dimensions
Exterior
Length:
Approx. 175.7 inches (Coupe) / 176.6 inches (Spyder)
Width:
Approx. 69.7 inches
Height:
Approx. 51.6 inches (Coupe) / 52.4 inches (Spyder)
Wheelbase:
Approx. 101.4 inches
Weights
Curb Weight:
Approx. 3000-3300 lbs (varies by engine and trim)
Gross Vehicle Weight Rating:
Refer to vehicle specific documentation or VIN plate.
Cargo
Cargo Volume:
Approx. 10.9 cu ft (Coupe)
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Sizes:
Commonly P215/60R16, P225/50R17, P235/45R17 depending on trim and options.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
4 Stars (Driver), 4 Stars (Passenger) for 2003 model year.
IIHS Crash Test Rating:
Good (Frontal Offset) for 2003 model year.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (on some V6 models).
Passive Features
Passive Safety Features:
Dual front airbags, front side-impact airbags (on some models), three-point seat belts with pretensioners, crumple zones.
Airbag System
Airbag System Components:
Frontal airbags, side curtain airbags (if equipped), seat-mounted side airbags (if equipped), Occupant Classification System (OCS).
💡 Technology Features
Infotainment
Infotainment Features:
Factory AM/FM stereo with CD player, optional premium audio system (e.g., Rockford Fosgate), cassette player may be present on some base models.
Driver Assistance
Driver Assistance Features:
ABS, Traction Control (optional).
Connectivity
Connectivity Features:
Limited by era; typically power windows, power locks, remote keyless entry (optional).
Instrumentation
Instrument Cluster:
Analog gauges for speedometer, tachometer, fuel level, engine temperature. Warning lights for various systems. Trip computer on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months for severe driving, or 7,500 miles or 6 months for normal driving (consult manual for specific guidance).
Engine Oil Type:
Refer to manual: typically SAE 5W-30 or 5W-20 synthetic blend or full synthetic. Check owner's manual for exact API service classification (e.g., API SN/SP).
Engine Oil Capacity:
2.4L: Approx. 4.5 quarts (with filter); 3.0L V6: Approx. 4.5 quarts (with filter).
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
2.4L: Iridium plugs, typically 100,000 miles. 3.0L V6: Iridium plugs, typically 60,000 - 100,000 miles. Consult manual for specific recommendations.
Timing Belt Replacement:
Critical for 2.4L engine (interference engine). Recommended interval around 60,000 - 90,000 miles. The 3.0L V6 is generally a timing chain, which is designed to last the life of the engine but may require inspection.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, compatible with Japanese vehicles (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III ATF or approved power steering fluid.
Known Issues
Common Issues 2.4L:
Oil leaks from valve cover gasket or oil pan, potential for timing belt failure if not replaced on schedule (interference engine), ignition coil issues.
Common Issues 3.0L V6:
Intake manifold gasket leaks, spark plug blow-out (Tsb for some applications), PCV valve issues, oil cooler line leaks (if equipped).
Transmission Issues:
Automatic transmission issues can include slipping or harsh shifts, often related to fluid condition or solenoid failures.
Suspension Issues:
Worn suspension components like ball joints, tie rod ends, and bushings leading to knocking noises or poor handling.
Electrical Issues:
Window motor failures, power lock actuator issues, intermittent electrical gremlins often related to wiring harness integrity or grounding points.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in performance vehicles, including iconic models like the Lancer Evolution and 3000GT, establishing a reputation for sporty design and technology.
Model Evolution
Third Gen Eclipse:
The third generation (2000-2005) represented a significant redesign, moving to a platform shared with the Chrysler Sebring and Dodge Stratus. It featured a more rounded, aggressive styling and a stronger focus on V6 power.
Production
Production Location:
United States (Normal, Illinois) and Japan.
Production Years
Third Gen Production Years:
2000-2005
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2003-2005 models are less prominent than earlier generations, the model was generally well-regarded for its styling and performance value within its segment.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and powertrain; it's advisable to consult historical consumer reports data for specific year-over-year assessments.
Certifications
Emission Certifications:
Meets EPA and California Air Resources Board (CARB) emission standards for the respective model years.
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