Mitsubishi Evolution X Evo 10 2008-2010 Repair Service

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Product Name: Mitsubishi Evolution X Evo 10 2008-2010 Repair Service Manual Product Description: Mitsubishi Evolution X Evo 10...

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标签: 2008 2009 2010 Car Cars Evo 10 Evolution X Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X (Evo 10)

Product Name:

Mitsubishi Evolution X Evo 10 2008-2010 Repair Service Manual

Product Description:

Mitsubishi Evolution X Evo 10 2008 2009 2010 Repair Service Manual-Service Manual Repair PDF Download. Prepared primarily for professional technicians.

👋 Introduction

Market Position

Positioning:

High-performance rally-bred sports sedan, known for its advanced All-Wheel Control (AWC) system and potent turbocharged engine.

Competitive Analysis

Competitors:

Subaru WRX STI, Mitsubishi Lancer Ralliart (lower performance tier).

Key Features

Performance Focus:

Emphasis on handling, acceleration, and driver engagement, stemming from its motorsport heritage.

Technical Innovation:

Advanced AWC system (ACD, AYC), sophisticated engine management, and robust chassis.

📋 Manual Details

Coverage Areas

Model Years Covered:

2008, 2009, 2010

Regions Covered:

Global (specifications may vary slightly by market)

Page Count

Estimated Page Count:

Over 3000 pages (typical for comprehensive service manuals of this caliber)

Manual Type

Manual Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel injection system, timing system, turbocharger system.

Engine Electrical:

Ignition system, starting system, charging system, ECM (Engine Control Module), sensors, actuators, emissions control systems (EVAP, EGR).

Transmission Manual:

G5M-RS5, G5M-RS6 (6-speed) gearbox, clutch system, shift mechanism, driveline components (driveshafts, CV joints).

Transmission Automatic:

Not applicable for Evo X models (primarily manual transmission, some markets had TC-SST dual-clutch, but manual is standard for this coverage).

Drivetrain Awc:

All-Wheel Control (AWC) system, ACD (Active Center Differential), AYC (Active Yaw Control), Sport ABS, transfer case, rear differential.

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake fluid specifications, bleeding procedures, parking brake.

Suspension:

Front MacPherson strut, rear multi-link suspension, springs, shock absorbers, anti-roll bars, alignment specifications.

Steering:

Power assisted rack and pinion steering, steering column, steering linkage, power steering fluid.

Body And Interior:

Body panels, doors, hoods, trunk, interior trim, seats, airbags, seat belts, climate control system (HVAC), power windows, locks, mirrors.

Electrical System:

Lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays, battery, starter, alternator, instrument cluster, body control module (BCM).

Diagnostics:

OBD-II diagnostics, diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing procedures, scan tool usage.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid checks and top-offs.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper service, turbocharger replacement, differential service.

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, cooling system problems, starting/charging system issues.

Wheel Alignment:

Detailed alignment specifications and procedures for front and rear suspensions.

Timing Belt Chain:

Replacement and timing procedures for the engine's timing system (timing chain for 4B11T).

Turbocharger Service:

Removal, installation, and troubleshooting of the turbocharger and associated plumbing.

Electrical Diagnostics:

Step-by-step diagnostic procedures for electrical systems using wiring diagrams and multimeter testing.

Body Repair:

Procedures for minor bodywork, panel alignment, and trim removal/installation.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including in-depth diagnostic procedures and torque specifications.

Target Audience:

Professional automotive technicians, experienced DIY mechanics.

📊 Manual Specifications

File Format

File Format:

Searchable:

Yes (typically text-searchable PDF)

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Engine Type:

2.0L (1998cc) DOHC MIVEC Turbocharged Inline-4

Performance

Horsepower:

Approx. 291 hp @ 6500 rpm (JDM/USDM specifications may vary slightly)

Torque:

Approx. 300 lb-ft (407 Nm) @ 3500 rpm (JDM/USDM specifications may vary slightly)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) with Turbocharging

Fuel Type:

Premium Unleaded Gasoline (91 Octane or higher recommended)

Induction

Turbocharger:

Mitsubishi TD05H-152G6-10.5T (or similar variant)

Engine Internals

Block Material:

Aluminum Alloy

Head Material:

Aluminum Alloy

Bore X Stroke:

86.0 mm x 86.0 mm

🔧 Transmission

Standard

Transmission Type:

6-speed Manual Transmission (G5M-RS6)

Optional

Transmission Type:

TC-SST (Twin Clutch-Sportronic Shift) - Less common for the primary focus of this era's manual, but available.

Features

AWD System:

S-AYC (Super Active Yaw Control) with ACD (Active Center Differential)

📐 Dimensions

Exterior

Length:

Approx. 4495 mm (177.0 in)

Width:

Approx. 1810 mm (71.3 in)

Height:

Approx. 1480 mm (58.3 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Weights

Curb Weight:

Approx. 1500 kg (3307 lbs) for manual transmission models

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star (for most models)

IIHS Side Impact:

Good (for most models)

Active Features

Yes, with EBD and Brake Assist

Traction Control:

Yes (Active Stability Control - ASC)

Electronic Stability Control:

Yes (part of ASC)

Passive Features

Airbags:

Front, side, and curtain airbags

Seat Belts:

3-point front and rear seat belts with pre-tensioners

💡 Technology Features

Infotainment

Audio System:

Rockford Fosgate premium audio system was a common option, featuring 9 speakers and a subwoofer.

Navigation:

Optional in-dash GPS navigation system.

Driver Assistance

Awc Modes:

Driver-selectable modes for ACD (Tarmac, Gravel, Snow) to optimize traction.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 miles or 6 months, whichever comes first (severe driving conditions may require more frequent changes).

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement:

Every 60,000 miles (NGK SILFR6A or equivalent recommended)

Transmission Fluid Change:

Every 30,000 miles or 24 months (manual transmission, use genuine Mitsubishi gear oil or equivalent GL-4/GL-5 rated)

Coolant Change:

Every 30,000 miles or 24 months (use Mitsubishi Super Long Life Coolant or equivalent)

Fluid Specifications

Engine Oil Type:

SAE 5W-30, API SN/ILSAC GF-5 certified (or equivalent)

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter

Transmission Fluid Type:

GL-4/GL-5 gear oil (refer to manual for specific viscosity and Mitsubishi recommendations)

Differential Fluid Type:

API GL-5 gear oil (check manual for specific viscosity and type for front and rear differentials)

Power Steering Fluid:

Dexron III ATF or equivalent

Known Issues

Clutch Wear:

Can wear prematurely under aggressive driving; high-performance clutches are a common upgrade.

Turbocharger Issues:

Oil starvation or contamination can lead to premature failure; proper warm-up/cool-down procedures are critical.

Exhaust Manifold Cracks:

The stock cast iron exhaust manifold can develop cracks due to heat cycles; aftermarket options are available.

Ac Compressor Failure:

Some reports of AC compressor failures, particularly in warmer climates.

📚 Vehicle History

Brand Heritage

Motorsport Legacy:

Directly descended from Mitsubishi's World Rally Championship (WRC) heritage, carrying the 'Evolution' nameplate's prestige.

Model Evolution

Generation:

Tenth generation of the Lancer Evolution, marking a significant departure with a new platform (GS platform) and engine.

Design Language:

Sharper, more aggressive styling compared to previous generations, influenced by motorsport aerodynamics.

Production

Production Start Year:

2007 (as a 2008 model year)

Manufacturing Location:

Mizushima Plant, Kurashiki, Okayama, Japan

🏆 Awards & Recognition

Recognitions

Sport Compact Awards:

Consistently recognized as a top performance car by automotive publications during its production run.

Ratings

Handling Reputation:

Universally praised for its exceptional handling, steering feedback, and AWD grip.