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Suzuki SIERRA Holden DROVER QB 1985-1987 Workshop Manual
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Basic Information Identification Make: Suzuki / Holden Model: Sierra / Drover QB Year: 1985-1987 Codes Chassis Code: SJ (Suzuki designation) Engine Code Primary: G13A Introduction Market Position Vehicle Segment: Compact...
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| Basic Information | |
| Identification | |
| Make: | Suzuki / Holden |
| Model: | Sierra / Drover QB |
| Year: | 1985-1987 |
| Codes | |
| Chassis Code: | SJ (Suzuki designation) |
| Engine Code Primary: | G13A |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact SUV / Off-road vehicle |
| Target Audience: | Enthusiasts, off-roaders, DIY mechanics, and owners seeking to maintain or repair their Suzuki Sierra/Holden Drover. |
| Competitive Analysis | |
| Competitors Era: | Jeep CJ series, Toyota Land Cruiser (smaller variants), Nissan Patrol (smaller variants), Mitsubishi Pajero (early models). |
| Key Features | |
| Vehicle Characteristics: | Lightweight, capable off-road, simple mechanicals, robust 4WD system, durable. |
| Manual Value Proposition: | Provides essential, factory-authorized information for preserving the longevity and functionality of the vehicle, enabling cost-effective maintenance and repair. |
| Manual Details | |
| Coverage Areas | |
| Manual Type: | Factory Workshop Repair Service Manual |
| Included Manuals: | Workshop Manual & Owner's Manual |
| Page Count | |
| Workshop Manual Pages: | Estimated 300-500 pages (typical for this era and scope) |
| Owner Manual Pages: | Estimated 50-100 pages (typical) |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Complete disassembly, inspection, repair, and reassembly of G13A engine components (pistons, rings, crankshaft, camshaft, valves, etc.) |
| Engine Electrical: | Ignition system, starting system, charging system, fuel injection system (if applicable for the era/market), sensors, and ECU diagnostics. |
| Fuel System: | Carburetor (likely), fuel pump, fuel lines, fuel tank, and emissions control systems. |
| Cooling System: | Radiator, thermostat, water pump, coolant passages, and hoses. |
| Exhaust System: | Exhaust manifold, pipes, catalytic converter (if equipped), muffler, and hangers. |
| Transmission Manual: | Removal, disassembly, repair, and reassembly of the manual gearbox, clutch system, and associated components. |
| Transmission Transfer Case: | Operation and servicing of the 4WD transfer case, including gear selection and lubrication. |
| Drivetrain Axles: | Front and rear axle assemblies, differentials, CV joints, and drive shafts. |
| Steering System: | Steering box/rack, steering column, tie rods, and power steering components (if equipped). |
| Suspension System: | Front and rear suspension components (leaf springs, shock absorbers, control arms, bushings), and alignment procedures. |
| Brake System: | Front disc brakes, rear drum brakes, master cylinder, brake lines, calipers, wheel cylinders, and parking brake system. |
| Electrical System Chassis: | Wiring diagrams, lighting system, instrumentation, power windows/locks (if equipped), and accessory circuits. |
| Body And Frame: | Body panel removal and installation, door mechanisms, interior trim, chassis structure, and rust prevention/repair. |
| Heating And Ac: | HVAC system components, operation, and basic troubleshooting (likely for heating, AC was less common). |
| Procedures Included | |
| Scheduled Maintenance: | Detailed steps for routine checks and services, including oil changes, filter replacements, fluid checks, and lubrication points. |
| Troubleshooting: | Systematic diagnostic procedures for identifying and resolving common and uncommon faults. |
| Engine Repair: | Step-by-step guides for engine overhauls, component replacement, and timing belt/chain adjustments. |
| Transmission Repair: | Detailed instructions for clutch replacement, gearbox rebuilds, and transfer case servicing. |
| Brake Service: | Procedures for brake pad/shoe replacement, caliper/wheel cylinder servicing, bleeding the brake system, and parking brake adjustment. |
| Suspension And Steering Service: | Replacement of wear items, alignment specifications, and steering component servicing. |
| Electrical Diagnostics: | Interpreting wiring diagrams, testing electrical components, and diagnosing circuit faults. |
| Body Repair: | Panel replacement, dent repair, rust remediation, and interior component servicing. |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. |
| Diagnostic Capabilities: | Detailed diagnostic trees, fault code explanations (if applicable), and component testing procedures. |
| Torque Specifications: | Extensive list of torque values for all critical fasteners. |
| Clearances And Tolerances: | Precise specifications for engine, transmission, and chassis component clearances. |
| Manual Specifications | |
| File Format | |
| File Type: | PDF (Portable Document Format) |
| Searchability: | Likely text-searchable PDF, allowing for quick keyword-based information retrieval. |
| Printability: | Printable, enabling users to create physical copies of specific sections or the entire manual. |
| Print Quality | |
| Image Resolution: | High resolution, ensuring clear visibility of diagrams, illustrations, and text. |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Name: | G13A Inline-4 |
| Engine Displacement: | 1.3 Liters (1324 cc) |
| Engine Configuration: | SOHC (Single Overhead Camshaft), 8-valve |
| Performance | |
| Horsepower Output: | Approx. 63-68 hp @ 5500 rpm (depending on market and specific tuning) |
| Torque Output: | Approx. 90-94 Nm @ 3500 rpm (depending on market and specific tuning) |
| Fuel System | |
| Fuel Delivery: | Carbureted (likely Hitachi or similar, manual will detail specific model) |
| Fuel Type: | Unleaded gasoline (87 octane minimum recommended) |
| Technical Specs | |
| Bore X Stroke: | 74.0 mm x 77.0 mm |
| Compression Ratio: | 8.8:1 (typical) |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed Manual Transmission (standard) |
| Optional | |
| Transmission Type Optional: | 5-speed Manual Transmission (optional, depending on market and trim) |
| Features | |
| Drive System: | Part-time 4WD with selectable 2WD/4WD High/4WD Low range |
| Clutch Type: | Dry single plate clutch, hydraulically operated |
| Fluid Specifications | |
| Transmission Fluid Type: | API GL-4 Hypoid Gear Oil (e.g., SAE 75W-90 or 80W-90) |
| Dimensions | |
| Exterior | |
| Wheelbase: | Approx. 2030 mm (80 inches) for short wheelbase models |
| Length: | Approx. 3500 mm (138 inches) for soft-top/short chassis models |
| Width: | Approx. 1530 mm (60 inches) |
| Height: | Approx. 1660 mm (65 inches) for soft-top models (varies with body style) |
| Weights | |
| Curb Weight: | Approx. 900-1000 kg (depending on body style and equipment) |
| Gross Vehicle Weight Rating: | Approx. 1400-1500 kg |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Vehicles of this era and class typically did not undergo standardized crash testing as we know it today) |
| Active Features | |
| Active Safety: | Four-wheel drive system for improved traction, strong off-road tires (typically). |
| Passive Features | |
| Passive Safety: | Seat belts (lap belts standard, possibly lap/shoulder belts in later models/specific markets). |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Basic AM/FM radio with possible cassette player. No advanced infotainment systems available. |
| Driver Assistance | |
| Driver Assistance Features: | None (Vehicle designed for simplicity and off-road capability). |
| Connectivity | |
| Connectivity Features: | None. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 5,000 km or 6 months, whichever comes first. |
| Oil Filter Replacement: | At every engine oil change. |
| Air Filter Replacement: | Every 15,000 km or as needed based on operating conditions. |
| Spark Plug Replacement: | Every 20,000 km (typical for the era, manual will specify exact type and gap). |
| Transmission Fluid Change: | Every 40,000 km or 2 years, whichever comes first. |
| Fluid Specifications | |
| Engine Oil Type: | API SF or SG classification, SAE 10W-30 or 10W-40 recommended (check manual for specific grade based on climate). |
| Engine Oil Capacity: | Approx. 3.2 Liters (with filter change). |
| Coolant Type: | Ethylene Glycol based coolant (50/50 mix with distilled water). |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. |
| Known Issues | |
| Common Wear Items: | Clutch wear, suspension bushings, exhaust system rust, carburetor tuning issues, rust on body panels, rear main seal leaks. |
| Electrical Gremlins: | Corrosion in connectors, aging wiring insulation, and intermittent issues with lighting or ignition components are common for vehicles of this age. |
| Vehicle History | |
| Brand Heritage | |
| Suzuki Off Road Legacy: | Suzuki has a long history of producing capable and affordable off-road vehicles, starting with the LJ series, leading into the Jimny and Sierra generations. |
| Model Evolution | |
| Jimny Lineage: | The Sierra (SJ series) is a direct descendant of the Suzuki Jimny lineage, known for its compact size and go-anywhere capability. |
| Holden Rebadge: | Holden, GM's Australian subsidiary, rebadged and sold the Suzuki Sierra in Australia as the Holden Drover QB, leveraging Suzuki's expertise in small 4x4 vehicles for the Australian market. |
| Production | |
| Production Period: | The SJ series (which includes the Sierra/Drover QB) was produced globally from the early 1980s until the late 1990s, with this manual covering the initial years. |
| Awards & Recognition | |
| Recognitions | |
| Off Road Accolades: | While not typically winning specific awards, the Suzuki Sierra/Holden Drover is widely recognized within off-roading communities for its exceptional capability relative to its size and cost. |
| Ratings | |
| Reliability Perception: | Generally considered reliable and durable due to its simple mechanical design, but requires diligent maintenance, especially concerning rust and routine servicing. |
| Certifications | |
| Certification Type: | N/A (As a service manual, it's not a product certification). |