Yamaha TW200 Workshop Repair Manual All 1987 ONWARDS ModelS COVERED

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🏷️ Basic Information Identification Make: Yamaha Model: TW200 Generation Covered Model Years: 1987 onwards 👋 Introduction Market Position Target Audience: Yamaha TW200 owners, independent repair shops, motorcycle technicians seeking in-depth...

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类型: Motorcycle

斯库: 270402

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 AT Models Motorcycle Motorcycles TW200 Yamaha

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TW200

Generation

Covered Model Years:

1987 onwards

👋 Introduction

Market Position

Target Audience:

Yamaha TW200 owners, independent repair shops, motorcycle technicians seeking in-depth repair information.

Competitive Analysis

Manual Advantage:

Provides more detailed technical information and repair procedures than a typical owner's manual, often comparable to OEM service manuals.

Key Features

Feature List:

Instant digital access, comprehensive coverage, detailed diagrams, troubleshooting guides, specific torque values, and fluid specifications.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Instant Download (Digital)

Page Count

Estimated Page Count:

Likely over 500 pages (typical for comprehensive workshop manuals).

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, disassembly, assembly, inspection, and tuning procedures for all 1987 onwards TW200 variants.

Fuel System:

Carburetor adjustment, cleaning, rebuilding, fuel tank maintenance, fuel line inspection, and fuel pump operation (if applicable).

Ignition System:

CDI unit testing, spark plug specifications, ignition timing adjustment, and troubleshooting ignition faults.

Transmission:

Clutch operation and adjustment, gearbox inspection and repair, gearshift linkage and mechanism service.

Suspension:

Front fork disassembly, seal replacement, oil level and type specifications, rear shock absorber inspection and adjustment.

Brakes:

Front and rear brake system maintenance, pad replacement, caliper inspection, brake fluid type and bleeding procedures, drum brake adjustment.

Electrical System:

Wiring diagrams, lighting system troubleshooting, battery maintenance, charging system inspection, starter motor operation, and switchgear diagnostics.

Chassis Frame:

Frame inspection for damage, steering head bearing adjustment and replacement, swingarm maintenance.

Wheels Tires:

Tire pressure specifications, wheel bearing maintenance, spoke tension adjustment, rim inspection.

Procedures Included

Maintenance:

Routine maintenance checks, lubrication points, filter replacement, valve clearance adjustment, chain maintenance.

Troubleshooting:

Comprehensive diagnostic guides for common and uncommon issues, symptom-based troubleshooting trees.

Repair:

Step-by-step repair instructions for all major components and systems.

Disassembly Assembly:

Detailed procedures for removing and reinstalling all parts of the motorcycle.

Wiring Diagrams:

Full color, detailed wiring diagrams for easy electrical system diagnosis.

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Information:

Includes diagnostic trouble codes (DTCs) if applicable, and procedures for identifying system malfunctions.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format) for universal compatibility.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding Method:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, SOHC, single-cylinder

Displacement:

196cc (approximately, may vary slightly by year)

Bore X Stroke:

e.g., 67.0 mm x 55.7 mm (Check specific year for exact values)

Performance

Horsepower:

Typically around 16-17 HP (Check specific year for exact values)

Torque:

Typically around 11-12 lb-ft (Check specific year for exact values)

Fuel System

Carburetor Type:

Mikuni VM series (e.g., VM26) or similar Japanese carburetor.

Fuel Type:

Unleaded gasoline, typically 87 octane minimum.

Lubrication

Oil Type:

Yamaha recommends API SE, SF, SG, SH, SJ, or higher, SAE 10W-40 or 20W-40 motorcycle oil.

Oil Capacity:

Approximately 1.5 - 1.7 liters (including oil filter replacement).

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-disc

Features

Final Drive:

Chain drive

📐 Dimensions

Exterior

Length:

Approximately 2055 mm (Check specific year for exact values)

Width:

Approximately 810 mm (Check specific year for exact values)

Height:

Approximately 1115 mm (Check specific year for exact values)

Weights

Dry Weight:

Approximately 127 kg (Check specific year for exact values)

Wet Weight:

Approximately 134 kg (Check specific year for exact values)

Tires

Front Tire Size:

2.75-21 4PR (or similar wide tire)

Rear Tire Size:

180/80-14M/C 62P (iconic fat rear tire)

Wheels

Front Wheel Size:

21-inch

Rear Wheel Size:

14-inch

🛡️ Safety Features

Ratings

Safety Features Note:

As a dual-sport motorcycle, safety features are primarily active (rider control) rather than passive. Manual covers safe operation and maintenance.

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (typical configuration, check specific model year).

Lighting:

Headlight, taillight, brake light, turn signals for road legality and visibility.

Passive Features

Frame Construction:

Steel diamond frame for durability and stability.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic motorcycle functionality, no advanced infotainment)

Driver Assistance

Assistance Systems:

N/A (No electronic rider aids like ABS or traction control on most models).

Instrumentation

Dashboard Features:

Speedometer, Odometer, basic indicator lights (e.g., neutral, turn signals, high beam).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 km (1,800 miles) or 6 months, whichever comes first (refer to specific manual for exact interval).

Valve Clearance Check:

Every 6,000 km (3,600 miles) or 12 months (refer to specific manual for exact interval).

Air Filter Cleaning:

Regular inspection and cleaning, typically every 3,000 km (1,800 miles).

Spark Plug Replacement:

Approximately every 6,000-10,000 km (3,600-6,000 miles), depending on plug type and condition.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (refer to specific manual).

Fork Oil Type:

Yamaha Fork Oil 10W or equivalent SAE 10W motorcycle fork oil (refer to specific manual for quantity).

Known Issues

Common Wear Items:

Tire wear (especially rear), brake pads, clutch plates, chain and sprockets, carburetor jets.

Potential Issues:

Carburetor gumming if not used regularly, occasional electrical connection corrosion in exposed areas.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Company, a Japanese multinational corporation renowned for motorcycles, marine products, and other motorized products.

Model Evolution

Model Introduction:

The TW200 was introduced to the market with its distinctive fat rear tire, designed for excellent traction on various terrains, particularly soft surfaces like sand and mud, while retaining street legality.

Production

Production Period:

Continuously produced since 1987, with minor updates over the years.

🏆 Awards & Recognition

Recognitions

Notable Awards:

While not a vehicle typically winning awards in traditional automotive sense, it is recognized for its unique design, off-road capability, and enduring popularity as a go-anywhere dual-sport machine.