Segment:
Compact Executive Sedan
Positioning Statement:
The 2002 Volvo S60 positioned itself as a premium, safety-focused, and stylish compact executive sedan, blending Scandinavian design with robust engineering.
Key Competitors:
BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300.
Design Philosophy:
Modern Scandinavian design, emphasis on safety and occupant protection, comfortable and ergonomic interior.
Safety Emphasis:
Renowned Volvo safety heritage, including advanced airbag systems, strong chassis structure, and WHIPS (Whiplash Protection System).
Powertrain Systems:
Engine operation, fuel system, cooling system, exhaust system.
Drivetrain Systems:
Transmission operation (automatic), drive axles, AWD system (if applicable).
Chassis Systems:
Braking system, steering system, suspension system.
Electrical Systems:
Lighting system, instrument panel and controls, audio system, climate control system, power accessories (windows, locks, mirrors), starting and charging system basics.
Safety Systems:
Airbag system, seat belts, child safety seat installation, ABS operation, traction control operation.
Basic Maintenance:
Checking fluid levels (oil, coolant, brake fluid, windshield washer fluid), tire pressure checks, bulb replacement, windshield wiper blade replacement.
Operation Controls:
Starting and stopping the engine, gear selection, use of climate control, audio system operation, headlight controls, wiper controls, cruise control operation.
Troubleshooting Warnings:
Explanation of dashboard warning lights and messages, basic troubleshooting for common driver issues.
Depth:
Focuses on driver operation, owner-level maintenance, and general vehicle information. Not a service or repair manual.
Readability:
Readable on Windows, Mac, and Linux operating systems.
Printability:
Printable on any standard printer.
Quality:
Digital reproduction of original factory manual, ensuring clarity of text and diagrams.
Binding:
N/A (Digital Product)
Paper Quality:
N/A (Digital Product)
Engine Code:
B5244S2 (for base model, others available)
Configuration:
Inline 5-cylinder, DOHC, 20 valves
Displacement:
2.4 Liters (2435 cc)
Bore X Stroke:
81.0 mm x 93.15 mm
Compression Ratio:
10.5:1
Horsepower:
168 hp @ 6000 rpm (for B5244S2)
Torque:
170 lb-ft @ 4500 rpm (for B5244S2)
Other Engine Options:
2.4T (turbocharged, 197 hp), T5 (turbocharged, 247 hp)
Induction Type:
Naturally aspirated (base) / Turbocharged (optional variants)
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended for turbocharged models)
Transmission Type Standard:
5-speed Manual (less common, often an option)
Transmission Type Optional:
5-speed Geartronic Automatic
Automatic Transmission Features:
Geartronic manual shifting capability, adaptive shift logic.
Automatic Transmission Fluid Type:
Volvo ATF 3309 / Dexron III (refer to manual for exact specification and part number).
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
NHTSA Side Impact Front Seat:
5-Star
NHTSA Side Impact Rear Seat:
4-Star
IIHS Frontal Offset:
Good
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Optional Electronic Stability Control (ESC) - known as DSTC (Dynamic Stability and Traction Control)
Airbags Standard:
Dual front airbags, front side-impact airbags.
Airbags Optional:
Inflatable Curtain (IC) airbags for front and rear occupants.
Seat Belts:
3-point inertia-reel seat belts with pre-tensioners for all seating positions.
Whiplash Protection:
WHIPS (Whiplash Protection System) for front seats.
Audio System Options:
Various Volvo branded audio systems, including Dolby Surround Sound and premium Dynaudio systems depending on trim level and options.
Climate Control:
Manual or Automatic Climate Control (ECC - Electronic Climate Control) with cabin air filter.
Cruise Control:
Standard cruise control.
Advanced Features:
Parking assistance sensors (optional), rain-sensing wipers (optional).
Integration:
Basic connectivity for the era, typically through auxiliary inputs for audio or early Bluetooth integration on premium models.
Oil Change Interval:
Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific conditions).
Timing Belt Interval:
Not applicable for 2002 S60; utilizes a timing chain.
Major Service Mileage:
Recommendations typically at 30,000, 60,000, 90,000 miles for various inspections and fluid changes (refer to manual).
Engine Oil Type:
API SJ/SL, SAE 5W-30 or 5W-40 (synthetic recommended for turbo models, check manual for exact spec).
Engine Oil Capacity:
Approx. 6.1 US quarts (5.8 Liters) with filter change.
Coolant Type:
Volvo/Ford Premium Green Coolant or equivalent (Ethylene Glycol based).
Common Wear Items:
Ignition coils (especially for turbo models), PCV system clogging, ABS module failure, front suspension components (control arms, bushings), fuel pump issues, turbocharger seals (on turbo models).
Electrical Gremlins:
Minor electrical issues can occur due to age, often related to CEM module or wiring harness, though generally robust.
Heritage Focus:
Volvo's long-standing reputation for safety, durability, and distinctive Scandinavian design.
Platform:
Based on Volvo's P2 platform, shared with other models like the S80, V70, and XC70 of the era.
Design Era:
Introduced in 2000 for the 2001 model year, representing a significant departure in design and engineering from previous Volvo sedans.
Production Location:
Ghent, Belgium; Uddevalla, Sweden (for some variants).
