Target Audience:
Do-it-yourself owners and experienced mechanics
Value Proposition:
Inexpensive way to keep ATV working properly, dealer-level repair information
Content Style:
Step-by-step instructions based on complete disassembly
Documentation Source:
Same manual used by local dealers
Engine:
Complete engine disassembly, inspection, repair, and reassembly
Drive Train:
Front and rear differential, drive shafts, CV joints, axle boots, transmission (if applicable to model variant)
Fuel System:
Fuel injection (FI) system diagnosis, fuel pump, injectors, pressure regulator, fuel filter
Throttle Body:
Throttle body inspection, cleaning, and adjustment
Chassis:
Frame, suspension (front and rear), steering system, wheel bearings, brakes (hydraulic system, pads, rotors)
Electrical System:
Ignition system, starting system, charging system, lighting, gauges, sensors, ECU (Engine Control Unit)
Wiring Diagrams:
Comprehensive wiring diagrams for electrical components and systems
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, valve clearance adjustments
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation
Repair:
Step-by-step repair instructions for all major components and systems
Disassembly Reassembly:
Detailed instructions for complete vehicle and component disassembly and reassembly
Diagnostic Capabilities:
Advanced diagnostic procedures for FI system and electrical components
Precision Measurements:
Torque specifications, clearances, and measurement tolerances for critical components
Illustrations:
Hundreds of detailed illustrations and diagrams to aid in understanding procedures
Engine Type:
720cc, 4-stroke, SOHC, V-Twin, liquid-cooled, gasoline engine
Bore X Stroke:
85.0 mm x 63.0 mm (typical for this engine family)
Compression Ratio:
9.3:1 (typical for this engine family)
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin throttle bodies
Fuel Type:
Unleaded gasoline
Oil Type:
API SG, SF, SE grade, SAE 10W-40 or 20W-50 (refer to manual for precise specification)
Cooling Method:
Liquid-cooled
Ignition Type:
Electronic ignition (CDI)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse, Park
Drive System:
Shaft drive with selectable 2WD/4WD and locking front differential
Transmission Fluid:
Refer to manual for specific Suzuki transmission fluid or equivalent (e.g., SAE 80W hypoid gear oil for final drive, specific CVT fluid)
Atv Safety Considerations:
This manual covers safety precautions and procedures for safe operation and maintenance of the ATV.
Braking System:
Hydraulic disc brakes on all wheels
Lighting:
Headlights, taillight, brake light
Instrument Panel:
Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, engine RPM indicator, and warning lights.
Selectable 4Wd:
Electric push-button engagement for 2WD/4WD and locking front differential
Efi System:
Advanced Electronic Fuel Injection (EFI) system for optimized fuel delivery and performance across varying conditions.
Oil Change Interval:
Refer to manual for specific mileage/hour intervals for engine oil and filter changes (typically every 1000 miles or 6 months)
Air Filter Cleaning:
Frequent checks and cleaning recommended, especially in dusty conditions
Spark Plug Replacement:
Refer to manual for recommended replacement intervals
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant (50/50 mixture with distilled water)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Common Wear Items:
CV joint boots, drive belts (CVT), wheel bearings, battery, brake pads
Common Maintenance Tasks:
Regular cleaning of radiator fins, checking tire pressure, lubricating suspension components