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BMW R1150RT (R 1150 RT) Maintenance Integral ABS Manual

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The R1150RT, produced between 2001 and 2006, represents a refined iteration of touring motorcycle lineage. This model, often designated as the R 1150 RT (chassis code 0434), is powered by...
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BMW R1150RT (R 1150 RT) Maintenance Integral ABS Manual
The R1150RT, produced between 2001 and 2006, represents a refined iteration of touring motorcycle lineage. This model, often designated as the R 1150 RT (chassis code 0434), is powered by an air-cooled, 1130cc boxer-twin engine producing approximately 85 horsepower, complemented by a 5-speed manual transmission and shaft drive. Known for its comfort, reliability, and advanced features for its era, including standard cruise control and a sophisticated Integral ABS system, the R1150RT was engineered for long-distance touring and daily commuting alike. Its design emphasizes rider comfort and a stable, predictable ride, making it a popular choice for enthusiasts seeking a capable and enduring touring machine. This comprehensive service and repair manual provides essential information for the maintenance and repair of the R1150RT. It covers a wide range of topics, including detailed procedures for engine disassembly, assembly, and diagnostics, as well as maintenance of the fuel injection system, clutch, transmission, and shaft drive. Specific attention is given to the Integral ABS, brakes, suspension, steering, and electrical systems, offering step-by-step instructions, troubleshooting guides, and technical specifications such as torque values and fluid capacities. The manual is designed to assist DIY enthusiasts, independent repair shops, and technicians in effectively maintaining and repairing the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Common Model Designations:
R 1150 RT
Generation
Production Years:
2001-2006
Codes
Chassis Code:
0434
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and BMW R1150RT owners.
Value Proposition:
Essential resource for maintaining and repairing the R1150RT, reducing reliance on costly dealership services.
Competitive Analysis
Advantage:
Provides detailed, specific information often only available through official channels.
Key Features
Ease Of Use:
Easy-to-read text sections and clear diagrams.
Delivery:
Instant download, no shipping, no waiting.
📋 Manual Details
Coverage Areas
Primary Focus:
Maintenance and Repair
Specific Systems Highlighted:
Integral ABS, Engine, Transmission, Brakes, Electrical Systems
Page Count
Estimated Pages:
Extensive (specific number not provided, but implied to be comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, assembly, diagnostics, and repair of the boxer engine.
Engine Electrics:
Ignition system, starter, alternator, ECU, sensors, wiring diagrams.
Fuel Preparation Control:
Fuel injection system (Bosch Motronic), throttle body, injectors, fuel pump.
Fuel Tank Lines:
Fuel tank removal/installation, fuel lines, fuel filter replacement.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensors.
Clutch:
Single dry plate clutch, clutch actuation mechanism, replacement procedures.
Transmission:
Gearbox removal/installation, internal components, shift mechanism, final drive inspection.
Front Forks Suspension:
Telescopic fork servicing, oil seals, springs, damping adjustment (if applicable).
Steering:
Steering head bearings, handlebar, control cables, steering damper (if equipped).
Rear Wheel Drive:
Single-sided swingarm, driveshaft, universal joints, final drive unit servicing.
Brakes:
Integral ABS system, brake fluid replacement, caliper servicing, brake disc inspection.
Wheels Tyres:
Wheel bearing replacement, tire mounting/balancing, valve stem service.
Frame:
Frame inspection, chassis components, bodywork mounting points.
Equipment:
Fairing components, seats, luggage systems, centre stand, side stand.
General Electrical Equipment:
Lighting system, instrumentation, horn, accessory power outlets.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, adjustments.
Troubleshooting:
Diagnostic procedures for common issues, fault codes, symptom-based troubleshooting.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostics:
Testing and calibration of electronic systems, including ABS and engine management.
Technical Specifications:
Torque values for all fasteners, fluid capacities, clearances, electrical specifications.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhauls.
Diagnostics Level:
Includes diagnostic procedures for complex electronic systems like Integral ABS.
Repair Level:
Detailed rebuild instructions for engine, gearbox, and suspension components.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (typical for professional PDF manuals).
Print Quality
Printability:
All pages are printable.
Diagrams:
High quality diagrams included.
Binding Type
Delivery Method:
Instant Download (Digital Product)
Binding:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
Requirements
Software:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Type:
Air-cooled, four-stroke, twin-cylinder boxer engine
Displacement:
1130 cc (1.13 Liters)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
85 hp (63 kW) at 6750 rpm (approx.)
Torque:
98 Nm (72 lb-ft) at 5250 rpm (approx.)
Fuel System
Induction:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Emissions Control:
Catalytic converter, Lambda sensor
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Optional
Type:
N/A
Features
Drive System:
Shaft drive to rear wheel
Clutch Type:
Single dry plate, hydraulically actuated
Fluid Type
Gearbox Oil:
SAE 75W/90 GL-5 (refer to manual for specific BMW recommendation, e.g., BMW Hypoid Gear Oil)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Incl Mirrors:
970 mm (38.2 in)
Height Incl Windscreen:
1435 mm (56.5 in)
Weights
Dry Weight:
256 kg (564 lbs)
Gross Vehicle Weight:
470 kg (1036 lbs)
Payload Capacity:
214 kg (472 lbs)
Fuel Tank Capacity:
22 Liters (5.8 US gal), including reserve
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Anti-lock Braking System), often generation 2.
Active Features
ABS Operation:
Operates on both front and rear brakes, with optional partial integral function where front lever actuates rear brake.
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals.
💡 Technology Features
Infotainment
Audio System:
Optional BMW Audio system, often with radio and CD player.
Cruise Control:
Standard feature on most R1150RT models.
Driver Assistance
ABS:
Integral ABS (as detailed in safety and coverage).
Connectivity
Accessories:
Pre-wiring for heated grips, heated seat, auxiliary power outlets, and often communication systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Major Service:
Major service with valve adjustment, spark plug replacement, and differential oil change often recommended at 20,000 km (12,000 miles) or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil:
SAE 20W/50 or 15W/50 (API SG/SH/SJ/SL or JASO MA/MA2), Capacity approx. 4 liters with filter.
Brake Fluid:
DOT 4 (refer to manual for specific BMW recommendation, especially for ABS compatibility).
Coolant:
Not applicable (air-cooled engine).
Differential Oil:
SAE 75W/90 GL-5 (refer to manual for specific BMW recommendation)
Known Issues
Clutch Actuator:
Occasional leaks from the clutch slave cylinder.
ABS Sensors:
ABS warning light illumination due to faulty wheel speed sensors or wiring.
Fuel Pump:
Potential for early failure of the in-tank fuel pump.
Starter Motor:
Wear on starter motor brushes or solenoid.
Final Drive:
Wear in the final drive unit, particularly universal joints, requiring periodic inspection.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of producing reliable, technologically advanced motorcycles, particularly in the touring segment.
Model Evolution
R Series Touring:
The R1150RT is a descendant of BMW's successful R series touring bikes, known for their comfort, durability, and shaft drive.
Predecessor:
R1100RT
Successor:
R1200RT
Production
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Model Reputation:
The R1150RT is widely recognized as a capable and comfortable long-distance touring motorcycle.
Independent Reviews:
Consistently praised for its telelever front suspension, shaft drive, and rider comfort.
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