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Daihatsu Charade Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Codes Engine Codes: CB-23, CB-61, CB-80 Generation Applicable Generations: Covered across multiple generations due to shared engine types (Type CB) 👋 Introduction...
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Taper: Car
Distributeur:
UGS: 288809
Mots clés: Car Cars Charade Daihatsu
Daihatsu Charade Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Codes
Engine Codes:
CB-23, CB-61, CB-80
Generation
Applicable Generations:
Covered across multiple generations due to shared engine types (Type CB)
👋 Introduction
Market Position
Positioning:
The Daihatsu Charade, particularly with the reliable Type CB engines, was positioned as an economical and practical compact car, popular in many global markets for its fuel efficiency and affordability.
Target Demographic:
Aimed at budget-conscious consumers, first-time car buyers, and those prioritizing fuel efficiency and low running costs.
Competitive Analysis
Competitors:
Competed with other small hatchbacks and city cars of its era, such as the Suzuki Swift, Nissan March (Micra), Toyota Starlet, and Ford Fiesta, depending on the market.
Key Features
Features:
Compact size, fuel efficiency, affordability, reliable small displacement engines (Type CB series), practical hatchback design.
Value Proposition:
This manual is presented as the same type of resource used by official dealership technicians, indicating a high level of detail, accuracy, and comprehensiveness for DIY enthusiasts and independent repair shops.
📋 Manual Details
Coverage Areas
Areas Covered:
Global (English language)
Applicability Note:
Stated to be suitable for 'other years of manufacture' as vehicles are made in generations, implying that the core Type CB engine systems and related chassis components remain consistent enough across a range of years.
Page Count
Page Count:
Not specified in product information, but implied to be comprehensive (Full FSM)
Manual Type
Type:
Workshop Manual / Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
Download Assistance:
Recommendations provided for using download managers for large files to prevent timeouts during download.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle
Chassis:
Front Suspension, Rear Suspension, Brake System, Steering System
Body & Electrical:
Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System
General:
General Information, Maintenance
Emission Control:
Covers the Engine Fuel & Emission Control System, detailing components like EGR valves, catalytic converters, and emission control sensors, along with diagnostic procedures.
Procedures Included
Service And Repair:
All service and repair procedures
Diagnostics:
Diagnosis of faults and issues
Troubleshooting:
Troubleshooting guides and procedures
Engine Rebuilding:
Details on engine disassembly, component inspection, machining specifications, and reassembly for complete engine overhauls.
Transmission Overhaul:
Step-by-step instructions for the overhaul and repair of both manual and automatic transmissions, including torque specifications and component assembly sequences.
Wheel Alignment:
Includes specifications and procedures for front and rear wheel alignment, camber, caster, and toe angles.
Technical Depth
Depth:
Comprehensive: Suitable for dealership technicians, covering maintenance, service, diagnosis, and repair.
Diagnostic Procedures:
Includes procedures for diagnosing engine performance issues, transmission faults, brake system problems, and electrical circuit failures using diagnostic charts and specifications.
Electrical Schematics:
Comprehensive electrical diagrams for all vehicle systems, facilitating diagnosis and repair of wiring harness issues, component failures, and system malfunctions.
Specifications And Tolerances:
Provides detailed technical specifications, torque values, clearances, and wear tolerances for all major mechanical and electrical components, essential for accurate repairs and adjustments.
📊 Manual Specifications
File Format
Download Type:
RAR Archive
Extraction Software:
WinRAR (or compatible archiving software)
Searchability:
PDF format typically allows for text searching, greatly enhancing the ability to find specific information quickly.
Print Quality
Quality:
PDF format allows for digital viewing and printing. Quality is dependent on the original scan/source.
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper:
Not applicable (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu CB Series
Engine Variants Covered:
CB-23, CB-61, CB-80
Engine Configuration:
Inline 3-cylinder, SOHC, naturally aspirated (typical for these variants)
Engine Design:
Compact and lightweight design, optimizing for fuel economy and ease of packaging within a small chassis. Often features an overhead camshaft (OHC) for efficient valve operation.
Performance
Typical Displacement:
Approximately 847cc to 993cc (depending on specific CB variant)
Typical Horsepower:
Ranges from approximately 45-60 HP (depending on variant and market regulations)
Typical Torque:
Varies by specific engine code, but generally modest, suited for city driving.
Fuel System
Fuel Delivery:
Carbureted (common for many CB engine variants, though later models might have fuel injection)
🔧 Transmission
Standard
Transmission Type Standard:
Manual Transmission (likely 4-speed or 5-speed)
Optional
Transmission Type Optional:
Automatic Transmission (likely 3-speed)
Features
Transmission Coverage:
Covers both Manual and Automatic transmissions, including servicing, repair, and potential overhauls.
📐 Dimensions
Exterior
Body Styles:
Primarily Hatchback (3-door and 5-door configurations depending on generation)
Weights
Curb Weight:
Typically light, in the range of 700-850 kg (depending on model and configuration)
🛡️ Safety Features
Ratings
Crash Test Information:
Specific crash test ratings are not provided in the product description. Older vehicles may not have standardized ratings as per modern standards.
Passive Features
Features Covered:
Restraint System (likely covering seat belts, possibly airbags in later models/trims). The manual will detail their function and servicing.
💡 Technology Features
Infotainment
Features Covered:
Likely covers basic infotainment systems of the era (radio, cassette player) and their electrical integration/servicing. Advanced features are not expected for this model.
Driver Assistance
Features Covered:
Minimal driver assistance features expected for the era. Manual may cover basic functions like wipers, lighting systems, and horn.
Connectivity
Features Covered:
No modern connectivity features expected. Manual will focus on the vehicle's core electrical systems.
🔧 Maintenance
Service Intervals
Interval Recommendations:
The manual will contain detailed recommended service intervals for all major components and fluids, including oil changes, filter replacements, spark plugs, timing belts (if applicable), etc.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades and API service classifications for engine oil will be detailed, likely recommending oils suitable for smaller displacement naturally aspirated engines (e.g., 10W-30, 10W-40).
Coolant:
Type of coolant (e.g., ethylene glycol-based) and recommended mixture ratio (e.g., 50/50 with distilled water) will be specified.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) types or manual transmission gear oil specifications and viscosity grades will be provided.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4) will be listed.
Power Steering Fluid:
If equipped with power steering, the manual will specify the correct type of power steering fluid.
Coolant Type:
Specifies the required coolant concentration and type (e.g., OAT, HOAT, or traditional inorganic additive technology).
Known Issues
Common Charade Issues:
While not explicitly stated in the product info, common issues for vehicles of this era and type often include carburetor tuning/rebuilds, exhaust system corrosion, suspension wear (bushings, ball joints), and potential electrical gremlins in older wiring. The manual will provide solutions.
Procedures Included
Routine Maintenance:
Detailed step-by-step guides for routine maintenance tasks such as oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, brake pad/shoe replacement, and coolant flushes.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history as a manufacturer of small, economical, and often innovative vehicles, with a strong focus on lightweight construction and efficient powertrains.
Model Evolution
Charade Generations:
The Charade has gone through multiple generations, with significant styling and engineering updates. This manual specifically targets models fitted with the Type CB engines, which were prevalent in several key generations of the Charade.
Production
Manufacturing Regions:
Primarily manufactured in Japan, with assembly plants in other countries as well.
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