GILERA GP800 IE Digital Workshop Repair Manual 2007 ONWARDS

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🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Year Range: 2007 onwards Product Type: Digital Workshop Repair Manual 👋 Introduction Market Position Segment: Maxi-scooter / Sport-scooter Target Audience: Owners...

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Taper: Motorcycle

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UGS: 27979

Mots clés: 2007 Gilera GP800 GP800 IE Motorcycle Motorcycles

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800 IE

Year Range:

2007 onwards

Product Type:

Digital Workshop Repair Manual

👋 Introduction

Market Position

Segment:

Maxi-scooter / Sport-scooter

Target Audience:

Owners seeking in-depth maintenance and repair knowledge, independent repair shops

Competitive Analysis

Competitors:

Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing

Key Features

Value Proposition:

Empowers owners to perform repairs and maintenance, saving on professional service costs

Convenience:

Instant download, accessible on multiple operating systems, printable

Content Quality:

Professional technician-level information, high-quality visuals

📋 Manual Details

Coverage Areas

Primary Coverage:

Repair, Maintenance, Rebuild, Refurbishment, Restoration

Diagnostic Coverage:

All diagnostic procedures

Page Count

Estimated Pages:

Extensive (exact page count not specified, but implied to be comprehensive)

Manual Type

Type:

Workshop Repair Manual

Language

Language:

English (assumed based on product description)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, fuel injection system, ignition system

Transmission:

Automatic transmission (CVT) service, inspection, repair

Brakes:

Hydraulic brake system service, component replacement, bleeding procedures

Electrical:

Wiring diagrams, component testing, charging system, lighting system, starter system

Suspension:

Front fork service, rear shock absorber inspection and replacement, swingarm service

Chassis:

Frame inspection, steering system service, wheel and tire service

Bodywork:

Fairing removal and installation, seat service, storage compartment access

Cooling System:

Radiator service, coolant checks, fan operation

Exhaust System:

Exhaust pipe and muffler inspection, potential for catalytic converter information

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication

Troubleshooting:

Common problems and solutions, diagnostic flowcharts

Repair:

Component-level repair, part replacement procedures

Rebuild:

Engine rebuild procedures, transmission overhaul

Disassembly Assembly:

Step-by-step guides for dismantling and reassembling components

Specifications:

Torque specifications, clearances, fluid capacities, electrical values

Technical Depth

Depth:

Comprehensive, from basic maintenance to in-depth engine and transmission overhauls

User Level:

Suitable for professional technicians and advanced DIY mechanics

📊 Manual Specifications

File Format

Type:

Searchability:

Likely searchable text, common for modern PDFs

Print Quality

Quality:

High quality photos, illustrations, and diagrams

Printability:

Printable for physical use

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

V-twin, four-stroke

Displacement:

799 cc (approximate, typical for this model)

Bore X Stroke:

Specific data would be in the manual (e.g., 76 x 72 mm)

Valve Train:

SOHC (Single Overhead Camshaft), 4 valves per cylinder

Performance

Horsepower:

Approx. 75 HP (at crankshaft)

Torque:

Approx. 70 Nm (at crankshaft)

Fuel System

Induction:

Electronic Fuel Injection (IE)

Throttle Body Size:

Specific data in manual (likely dual throttle bodies)

Ignition System

Type:

Digital ignition system

Cooling System

Type:

Liquid-cooled

Lubrication

Type:

Wet sump (typical for this class)

Emissions Control

System:

Catalytic converter (likely) and emissions control systems

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT)

Optional

Type:

N/A (CVT is standard for GP800 IE)

Features

Drive Type:

Belt drive

Final Drive:

Chain drive

Fluid Specifications

Type:

Specific CVT fluid type (e.g., CVT Fluid or specific motorcycle transmission fluid) would be detailed in the manual.

Fluid Capacity

Capacity:

Specific capacity for CVT unit would be in manual.

📐 Dimensions

Exterior

Length:

Specific dimensions would be in manual (e.g., approx. 2235 mm)

Width:

Specific dimensions would be in manual (e.g., approx. 800 mm)

Height:

Specific dimensions would be in manual (e.g., approx. 1445 mm)

Weights

Dry Weight:

Specific weight would be in manual (e.g., approx. 205 kg)

Curb Weight:

Specific weight would be in manual (including all fluids and fuel)

Wheelbase

Distance:

Specific wheelbase would be in manual (e.g., approx. 1590 mm)

Seat Height

Height:

Specific seat height would be in manual (e.g., approx. 780 mm)

Fuel Capacity

Capacity:

Specific capacity would be in manual (e.g., approx. 18.5 Liters)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycle safety is typically rated differently than cars)

Active Features

Brakes:

Front: Dual disc brakes, Rear: Single disc brake. ABS availability may vary by market and year.

Lighting:

Halogen headlights, LED taillights/indicators (depending on specific model year)

Passive Features

Chassis Construction:

Steel frame construction for rigidity and stability.

Rearview Mirrors:

Integrated rearview mirrors with good visibility.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, and other indicators. Specific features would include warning lights for engine, oil, etc.

Driver Assistance

Anti-lock Braking System (ABS) optional or standard depending on market and model year. Manual will detail its operation and diagnostics.

Connectivity

Diagnostic Port:

On-board diagnostic (OBD) port for electronic diagnosis and fault code retrieval.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 5,000 - 7,500 km or annually (specific interval in manual)

Air Filter Check:

Inspect every 5,000 km, replace as needed.

Spark Plug Replacement:

Typically every 10,000 - 15,000 km (specific type and gap in manual)

Transmission Fluid Change:

Specific interval for CVT fluid would be in manual, often tied to mileage or time.

Fluid Specifications

Engine Oil Type:

Typically SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2. Specific grade and API rating would be confirmed in the manual.

Engine Oil Capacity:

Specific capacity would be in manual (e.g., approx. 2.0 - 2.2 Liters with filter change).

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific type and color specified in manual.

Brake Fluid Type:

DOT 4 brake fluid (typical for modern hydraulic systems). Manual will specify exact type.

Known Issues

Electrical Gremlins:

Some users report minor electrical issues or sensor malfunctions, often addressable with the manual's diagnostic section.

Cvt Belt Wear:

CVT belts have a service life and require periodic inspection/replacement to prevent performance degradation.

Fuel Pump Reliability:

While not universal, occasional fuel pump issues have been noted on some high-mileage units.

📚 Vehicle History

Brand Heritage

Parent Company:

Piaggio Group (which also owns Aprilia, Vespa, Moto Guzzi)

Origin:

Italian manufacturer with a history in scooters and motorcycles.

Model Evolution

Launch Year:

Introduced around 2007.

Key Development:

Designed as a powerful, sport-oriented maxi-scooter.

Production

Manufacturing Location:

Italy (typically, associated with Piaggio Group facilities)

🏆 Awards & Recognition

Recognitions

Performance Awards:

While specific awards for the GP800 might not be widely publicized, it was recognized for its powerful engine and GT (Grand Tourer) capabilities within the maxi-scooter segment.

Ratings

Owner Satisfaction:

Owner satisfaction is generally high for those seeking a powerful, comfortable scooter, though maintenance requirements are a factor.