Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Generation Designation:
Third Generation (2006-2011, internally known as New Daily or Daily MY2006)
Vehicle Segment:
Light commercial vehicle (LCV), panel van, chassis cab, minibus
Key Competitors:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Manual Value Proposition:
Provides in-depth technical guidance for efficient and accurate repair, maintenance, and troubleshooting.
Manual Target Audience:
Professional mechanics, DIY enthusiasts, fleet managers
Manual Ease Of Use:
Designed for simplicity with step-by-step explanations and clear pictorial diagrams.
Engine Systems:
Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, turbocharging (if applicable)
Drivetrain Systems:
Clutch, transmission (manual & automatic), drive shafts, differentials, axles
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS), wheels and tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrument panel, body electronics, wiring diagrams
Body And Frame:
Body structure, doors, windows, interior trim, exterior trim, body repairs
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair Procedures:
Removal, disassembly, inspection, repair, assembly, and installation of all major components
Troubleshooting:
Diagnostic procedures for identifying and resolving common faults and malfunctions
Adjustments:
Specific adjustment procedures for systems like brakes, clutch, suspension, and engine timing
Diagnostic Capability:
Advanced diagnostic procedures, service data, and specifications
Rebuild Procedures:
Detailed information for complete disassembly and reassembly of major components
Special Tools:
Identification and usage instructions for specialized service tools
Torque Specifications:
Comprehensive list of torque values for all critical fasteners
Wear Limits:
Detailed specifications for component wear limits to ensure proper function and longevity
File Format Quality:
High-resolution PDF for clear viewing and printing
Printability:
Fully printable pages, allowing users to print specific sections or the entire manual
Binding Type:
Digital Download (PDF format)
Paper Type:
N/A (Digital Format)
Required Software:
Adobe Reader or compatible PDF viewer
Operating Systems:
Compatible with Windows, macOS, and Linux operating systems
Common Engine Options 2006 2011:
FPT (Fiat Powertrain Technologies) Diesel engines including 2.3L Multijet and 3.0L Multijet II (specific displacement and power outputs vary by configuration and market)
Horsepower Range:
Typically ranging from approximately 100 HP to 170 HP, depending on engine variant and tune
Torque Range:
Typically ranging from approximately 250 Nm to 470 Nm, depending on engine variant and tune
Fuel Delivery:
Common Rail Direct Injection (CDI) with turbocharging and intercooling
Emissions Control:
Euro 4, Euro 5 standards depending on model year and engine, often incorporating Diesel Particulate Filter (DPF) systems
Standard Transmission Type:
6-speed manual transmission (e.g., ZF 6S series)
Optional Transmission Type:
Automated manual transmission (e.g., ComfortMatic, a robotized manual gearbox) available on certain configurations
Drive Layout:
Rear-wheel drive (RWD) is standard. Some variants may offer all-wheel drive (AWD).
Body Styles:
Panel Van, Crew Van, Chassis Cab, Chassis Cowl, minibus variants. Multiple wheelbase options available.
Load Volume Capacity:
Varies significantly by wheelbase and body style, with cargo volumes typically ranging from approximately 8 m³ to over 17 m³.
Gross Vehicle Weight Rating Gvw:
Available in various GVW ratings, often from 3.5 to 7.0 tonnes, depending on application and chassis specification.
Safety Standards:
Designed to meet relevant European safety standards for commercial vehicles. Specific Euro NCAP ratings may vary by configuration and year.
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Electronic Stability Program (ESP) available on many models.
Passive Safety Features:
Driver and passenger airbags (configuration dependent), reinforced body structure.
Infotainment Options:
Base models may have basic radio/CD players. Higher trims or optional packages could include more advanced audio systems with USB connectivity and Bluetooth.
Driver Assistance Features:
Features like ESP, cruise control, parking sensors, and reversing cameras may be available depending on specification and model year.
Connectivity Options:
Limited compared to modern vehicles, primarily focused on basic audio and hands-free calling via Bluetooth if equipped.
Oil Change Interval:
Typically every 20,000 km or 12 months (whichever comes first), but can vary based on operating conditions and specific engine oil used (refer to manual for exact figures).
Air Filter Replacement:
Recommended at scheduled intervals, usually around 40,000-60,000 km or as per manual guidelines, dependent on operating environment.
Fuel Filter Replacement:
Recommended at scheduled intervals, often around 40,000-60,000 km or as per manual guidelines.
Engine Oil Specification:
API CG-4/CH-4/CI-4 PLUS or ACEA E7/E5/B3/B4, with specific viscosity grades like 5W-30, 10W-40 (refer to manual for exact OEM specifications like Iveco 18-1804).
Coolant Specification:
Ethylene glycol-based coolant with silicate inhibitors, meeting Iveco specifications (e.g., Iveco 18-1800 Class A) or equivalent.
Brake Fluid Specification:
DOT 4 or DOT 5.1 brake fluid (check manual for specific requirements).
Common Issues General:
Potential issues may include DPF regeneration problems (on equipped models), EGR valve issues, turbocharger wear, suspension component wear, and electrical gremlins if not properly maintained.
Maintenance Recommendation Longevity:
Adherence to the periodic maintenance schedule, using genuine Iveco parts, and prompt addressing of any unusual noises or performance changes are crucial for maximizing vehicle lifespan.
Iveco Brand Focus:
Iveco is a global manufacturer of commercial and special vehicles, known for its robust and reliable LCVs and heavy-duty trucks.
Daily History Overview:
The Iveco Daily is a long-standing and highly successful range of light commercial vehicles, continuously evolving since its introduction.
Production Platforms:
The 2006-2011 generation (New Daily) represented a significant redesign with a focus on modularity, efficiency, and driver comfort.
