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KTM Motor Engine Parts List EXPLODED VIEW 50 SX JUNIOR USA

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🏷️ Basic Information Identification Make: KTM Model: 50 SX JUNIOR Model Variant: JUNIOR Market: USA Year: 2008 Codes Product Code Identifier: EXPLODED VIEW PARTS LIST 👋 Introduction Market Position Vehicle...
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KTM Motor Engine Parts List EXPLODED VIEW 50 SX JUNIOR USA
🏷️ Basic Information
Identification
Make:
KTM
Model:
50 SX JUNIOR
Model Variant:
JUNIOR
Market:
USA
Year:
2008
Codes
Product Code Identifier:
EXPLODED VIEW PARTS LIST
👋 Introduction
Market Position
Vehicle Segment:
Entry-level youth motocross motorcycle
Target Audience:
Young riders learning the fundamentals of motocross and off-road riding.
Competitive Analysis
Key Competitors:
Husqvarna TC 50, Cobra CX50, Yamaha YZ50F (though YZ50F is 4-stroke and older).
Key Features
Youth Oriented Design:
Scaled-down ergonomics and controls for junior riders.
Performance Focus:
Designed for competitive motocross use, emphasizing power and handling.
Durability:
Built with robust components suitable for the rigors of off-road riding.
📋 Manual Details
Coverage Areas
Manual Type:
Parts List / Exploded View
Coverage Scope:
Engine Components
Page Count
Estimated Pages:
Variable (dependent on specific parts list format, typically 20-50 pages for a focused list)
Manual Type
Manual Format Description:
Diagrammatic illustration of engine components with corresponding part numbers for identification and ordering.
Language
Language:
English
Format
Digital Format:
PDF (likely)
📖 Manual Coverage
Systems Covered
Engine Assembly:
Complete breakdown of the 50cc engine assembly, including all internal and external parts.
Carburetor Assembly:
Detailed view of carburetor components and their arrangement.
Ignition System Components:
Identification of spark plug, coil, and related ignition parts.
Exhaust System Components:
Illustration of exhaust pipe and silencer components.
Cooling System Components:
Identification of any relevant cooling system parts, though likely air-cooled.
Air Filter Assembly:
Breakdown of the air intake and filter housing.
Clutch Assembly:
Exploded view of the centrifugal clutch mechanism.
Drive Train Components:
Identification of sprockets and chain components.
Procedures Included
Part Identification:
Precise identification of every individual component within the engine assembly.
Part Number Lookup:
Provides official KTM part numbers for ordering replacement parts.
Assembly Guidance:
Visual guidance on the correct placement and order of components during reassembly.
Technical Depth
Depth Level:
Component Identification & Replacement
Diagnostic Assistance:
Indirectly aids in diagnosing issues by clearly showing component relationships.
Repair Assistance:
Essential for identifying correct parts for repairs and understanding how they fit together.
📊 Manual Specifications
File Format
File Type:
Digital (PDF likely)
Searchability:
Typically searchable by text within the PDF for part names or numbers.
Print Quality
Print Readability:
High, designed for clear viewing of diagrams and part numbers.
Binding Type
Binding Method:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 2-stroke
Displacement:
49 cc (3.0 cu in)
Bore X Stroke:
39.5 x 40 mm (approximate, often not specified in basic parts lists)
Cooling System:
Air-cooled
Lubrication:
Pre-mix (typically 1:50 ratio of quality 2-stroke oil to gasoline)
Performance
Horsepower:
Approximately 8.0 - 9.0 HP (subject to specific tuning and conditions)
Torque:
Not typically quoted for this class, but optimized for low-end grunt.
Fuel System
Carburetor Model:
Dell'Orto PHVA 12 (common, but can vary slightly)
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Fuel Delivery:
Carburetor with gravity feed
🔧 Transmission
Standard
Transmission Type:
Automatic (Centrifugal Clutch)
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Automatic centrifugal clutch, requiring no rider input for gear changes.
Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1040 mm (40.9 in)
Seat Height:
Approx. 560 mm (22.0 in)
Ground Clearance:
Approx. 160 mm (6.3 in)
Weights
Dry Weight:
Approx. 40 kg (88.2 lbs)
Fuel Tank Capacity:
Approx. 2.3 liters (0.61 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Meets EPA emissions standards for off-road use. Not street legal.
Active Features
Brakes Front:
Hydraulic disc brake with wave rotor, 4-piston caliper (specific model may vary, e.g., Formula).
Brakes Rear:
Hydraulic disc brake with wave rotor, 2-piston caliper (specific model may vary, e.g., Formula).
Suspension Front:
WP Upside-Down (USD) fork, approx. 35mm diameter, 100mm travel (specifics can vary).
Suspension Rear:
WP Monoshock, approx. 100mm travel (specifics can vary).
Passive Features
Handlebars:
Youth-sized handlebars with handguards.
Seat:
Contoured seat for stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motocross competition machine, no infotainment features).
Driver Assistance
Driver Assistance Systems:
N/A (No electronic driver assistance systems).
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Air Filter Cleaning:
Clean after every few rides, depending on conditions. Replace as needed.
Spark Plug Replacement:
Inspect and clean regularly. Replace as per engine manual, typically every 20-40 hours of use.
Chain Lubrication:
Lubricate chain before every ride and after washing.
Gearbox Oil Change:
Refer to the service manual. Typically every 10-20 hours of use for clutch-integrated gearbox oil.
Fluid Specifications
2 Stroke Oil:
High-quality synthetic 2-stroke oil for racing applications (e.g., Motorex, Castrol TTS). Mix ratio typically 1:50.
Gearbox Oil:
Specific KTM gearbox oil or equivalent SAE 10W/50 API SG or higher (refer to service manual for exact specification).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid.
Known Issues
Carburetor Clogging:
Common in small 2-strokes if fuel quality is poor or bike sits with fuel in the carb. Requires regular cleaning.
Clutch Wear:
Centrifugal clutches can wear over time, especially with aggressive riding. Springs and shoes may need replacement.
Air Filter Maintenance:
Crucial for engine longevity. Neglecting it leads to premature wear.
📚 Vehicle History
Brand Heritage
Ktm Legacy:
KTM has a long-standing reputation for producing high-performance off-road and motocross motorcycles.
Model Evolution
50Sx Lineage:
The 50 SX line has been a cornerstone for KTM's junior motocross program, evolving with component updates and chassis refinements over the years.
Production
Manufacturing Origin:
Austria (KTM AG)
🏆 Awards & Recognition
Recognitions
Motocross Awards:
While specific model year awards might be rare, the KTM 50 SX has consistently been a benchmark in the junior motocross class, earning numerous informal recognitions from parents, trainers, and junior riders for its performance and suitability as a first competition bike.
Ratings
Industry Perception:
Highly regarded as a quality entry-level motocross machine.
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