KYMCO Mongoose 250 ATV 1999-2008 Workshop Manual

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The Mongoose 250 is a robust All-Terrain Vehicle (ATV) designed for sport and recreational use, produced between 1999 and 2008. Built with a focus on reliable performance, this model represents...

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Taper: Atv

Distributeur:

UGS: 148607

Mots clés: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Atv Kymco Mongoose Mongoose 250 Motorcycles

Variantes de produits

Description

The Mongoose 250 is a robust All-Terrain Vehicle (ATV) designed for sport and recreational use, produced between 1999 and 2008. Built with a focus on reliable performance, this model represents a commitment to engineering quality within the competitive ATV market. Its design caters to enthusiasts and riders seeking an engaging off-road experience, blending capability with user-friendly operation typical of its class. This comprehensive workshop and service manual provides detailed guidance for the maintenance and repair of the Mongoose 250, as well as the Maxxer 250 and 300 models from the same production years. It covers essential areas including engine and transmission systems, chassis components, electrical systems, and bodywork. The manual is structured to assist both novice riders and experienced technicians with routine maintenance, complex repairs, troubleshooting, and the correct usage of specialized tools, ensuring the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

KYMCO

Model:

Mongoose 250

Model Variant:

Generation

Production Years:

1999-2008

Codes

Product Code:

MAN-KYMCO-MONG250-9908

👋 Introduction

Market Position

Vehicle Segment:

Sport/Recreational ATV

Target Audience:

Enthusiasts, recreational riders, DIY mechanics, professional technicians

Competitive Analysis

Competitors:

Yamaha Wolverine, Polaris Sportsman, Can-Am Outlander (within the 250-300cc ATV segment)

Key Features

Manual Value Proposition:

Provides comprehensive repair and maintenance information for a specific range of KYMCO ATV models, empowering owners and technicians.

Accessibility:

Instant digital download for immediate access

📋 Manual Details

Coverage Areas

Covered Models:

KYMCO Mongoose 250 (1999-2008), KYMCO Maxxer 250 (1999-2008), KYMCO Maxxer 300 (1999-2008), KYMCO Mongoose 300 (1999-2008)

Specific Topics Included:

Serial Number identification, specifications (Maxxer 250/300, Mongoose 250/300), service precautions, torque values, special tools, lubrication points, cable & harness routing, troubleshooting.

Page Count

Estimated Pages:

Comprehensive (exact count not specified, but described as 'complete collection')

Manual Type

Type:

Workshop Repair Manual / Service Manual

Language

Language:

English (assumed based on product description terminology)

Format

Delivery Method:

Instant Download via Email

File Format:

PDF / WINZIP

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, inspection, rebuilding, assembly, lubrication points, troubleshooting

Transmission Systems:

Transmission disassembly, inspection, rebuilding, assembly, lubrication points, troubleshooting

Chassis Systems:

Frame, suspension, steering, wheels, tires, brakes

Electrical Systems:

Wiring diagrams, component testing, troubleshooting

Bodywork And Trim:

Panel removal/installation, general body repair guidance

Procedures Included

Maintenance Procedures:

Routine maintenance, lubrication, fluid changes, inspection

Repair Procedures:

Component overhaul, replacement, system repairs

Troubleshooting Guides:

Diagnosis of common issues, step-by-step problem-solving

Diagnostic Procedures:

Methods for identifying component failures and system malfunctions

Special Tools Usage:

Identification and recommended usage of specialized tools for specific repairs

Technical Depth

Depth Level:

Comprehensive, suitable for beginner mechanics to experienced technicians

Rebuild Guidance:

Detailed instructions for component disassembly, inspection, rebuilding, and assembly

Torque Values:

Detailed torque specifications for all critical fasteners throughout the vehicle

Cable Routing:

Information on correct routing and securing of cables and wiring harnesses

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF (assumed for workshop manuals)

Compress Format:

WINZIP (indicating potential for optimized file size and organization)

Print Quality

Printability:

Printable pages for easy workshop use

Binding Type

Binding:

Digital (not applicable for physical binding)

Paper Type

Paper Type:

Digital (not applicable for physical paper type)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, Single-cylinder (typical for this class of ATV)

Displacement 250:

Approximately 250cc (specific details would be in the manual, likely 230-250cc range)

Displacement 300:

Approximately 300cc (specific details would be in the manual, likely 270-300cc range)

Performance

Cooling System:

Liquid-cooled (common for performance ATVs of this era)

Ignition System:

CDI (Capacitor Discharge Ignition) (typical)

Fuel System

Fuel Delivery:

Carburetor (likely Keihin CV-type or similar for this era, specific model in manual)

Fuel Type:

Unleaded Gasoline (standard)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission) with Reverse

Optional

Optional Transmission:

N/A (CVT is standard for this model type)

Features

Drive System:

2WD (Rear-wheel drive) or 4WD (Four-wheel drive) depending on specific Mongoose/Maxxer variant (manual would clarify)

Gear Reduction:

Includes low range for torque multiplication (typical for ATVs)

📐 Dimensions

Exterior

Body Style:

All-Terrain Vehicle (ATV)

Frame Type:

Steel tubular frame (typical)

Weights

Curb Weight Approximate:

200-250 kg (estimated, actual will be in manual)

Towing Capacity:

Typically limited for recreational ATVs, check manual for specifics.

🛡️ Safety Features

Ratings

Safety Standards:

Adherence to relevant ATV safety standards (ANSI, etc., manual may reference specific ones)

Active Features

Braking System Front:

Hydraulic Disc Brakes (typically dual disc)

Braking System Rear:

Hydraulic Disc Brake (typically single disc)

Passive Features

Lighting:

Headlights, Taillight, Brake Light (standard for operation)

Operator Controls:

Handlebar steering, throttle, brake levers, gear selector

💡 Technology Features

Infotainment

Display Features:

Digital/Analog Instrument Cluster (speedometer, odometer, fuel gauge, warning lights - specific layout in manual)

Driver Assistance

Traction Control:

N/A (Not typically equipped on ATVs of this era)

Connectivity

Connectivity Options:

N/A (No advanced connectivity features)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 100-200 hours or annually (specifics in manual, depending on usage)

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (manual will detail frequency)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 20W-50 (specific viscosity based on ambient temperature, as per manual recommendation)

Coolant Type:

Ethylene glycol-based antifreeze (specific mixture ratio in manual)

Brake Fluid Type:

DOT 3 or DOT 4 (manual will specify)

Known Issues

Carburetor Cleaning:

Common maintenance item due to fuel variability or sitting.

Suspension Wear:

Ball joints and tie rod ends can experience wear over time with aggressive use.

Electrical Connector Corrosion:

In adverse weather conditions, electrical connectors may require cleaning and protection.

📚 Vehicle History

Brand Heritage

Manufacturer:

KYMCO (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, ATVs, and mobility scooters.

Model Evolution

Mongoose Series:

The Mongoose line was KYMCO's entry into the sport and recreational ATV market, often sharing components with the Maxxer line.

Production

Manufacturing Location:

Taiwan (primary manufacturing base for KYMCO)