Product Name:
Mazda 626/MX-6 Workshop Manual 1992 1993 1994 1995 1996 1997
Applicable Years:
1992, 1993, 1994, 1995, 1996, 1997
Generation Code:
GC (1983-1987), GD (1987-1992), GE (1992-1997) - Manual covers GE generation.
Platform Codes:
GE (FWD), GV (4WD optional on 626)
Target Audience:
Do-it-yourself vehicle owners and professional automotive technicians.
Value Proposition:
Inexpensive and authoritative source for vehicle repair and maintenance, mirroring dealer-level information.
Analogy:
Equivalent to the official Mazda service manual used by dealership technicians.
Illustrations:
Detailed illustrations and hundreds of photos guiding repair procedures.
Accessibility:
Printable pages for use in workshop/garage environments.
Completeness:
Step-by-step instructions based on complete vehicle disassembly.
Engine:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control.
Drivetrain:
Clutch, manual transmission, automatic transmission, transaxle, drive axles, propeller shaft (if applicable).
Suspension Steering:
Front suspension, rear suspension, steering system, power steering.
Brakes:
Front brakes (disc), rear brakes (disc or drum), parking brake, ABS system (if equipped).
Electrical:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, mirrors, locks, audio system wiring.
Body Chassis:
Body construction, interior trim, exterior trim, doors, windows, hood, trunk, bumpers, chassis components.
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system.
Safety Restraints:
Airbags (if equipped), seat belts.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tune-ups.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, electrical system diagnosis, engine performance issues.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components, including complete disassembly and reassembly.
Adjustments:
Component adjustments (e.g., clutch, parking brake, idle speed).
Specifications:
Torque specifications, clearances, alignment data, electrical values.
Depth:
Detailed, from basic fluid changes to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
Engine Options:
Likely covers 1.8L (BP), 2.0L (FS), 2.5L (KL-DE V6) engines, common for GE chassis.
Horsepower Range:
Approximately 100 HP (1.8L) to 168 HP (2.5L V6) depending on engine and market.
Torque Range:
Varies by engine, e.g., ~100 lb-ft to ~150 lb-ft.
Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
ECU:
Engine Control Unit (ECU) / Powertrain Control Module (PCM) details covered.
Body Styles:
Sedan, Hardtop Coupe (MX-6)
Wheelbase:
Approx. 103.5 inches (2630 mm)
Length:
Approx. 182-184 inches (4625-4675 mm) depending on body style.
Curb Weight:
Approx. 2800-3300 lbs (1270-1500 kg) depending on configuration.
NHTSA Ratings:
Likely covered by 1990s era safety standards; specific ratings not universally available online but manual details structural integrity and systems.
ABS:
Anti-lock Braking System (ABS) available on higher trims and specific models.
Airbags:
Driver and passenger airbags became standard or optional during this period.
Seatbelts:
Front and rear seat belts, possibly with pretensioners.
Audio System:
Factory radio/cassette player, with optional CD player. Details on speaker replacement and wiring provided.
Climate Control:
Manual or automatic climate control systems, with component operation and repair.
Cruise Control:
Cruise control system operation and repair included.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, crucial for diagnosing connectivity issues.
Oil Change:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact recommendations).
Timing Belt:
Critical component, usually recommended replacement around 60,000-90,000 miles for interference engines (manual will specify exact interval and part number).
Engine Oil:
API SJ or higher, viscosity 5W-30 or 10W-30 typically recommended (refer to manual for precise specification).
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, viscosity 75W-90 or 80W-90 (refer to manual).
Transmission Fluid Auto:
Dexron-III or equivalent automatic transmission fluid (ATF) (refer to manual).
Coolant:
Ethylene glycol based, permanent type antifreeze/coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Problems:
Examples may include: worn suspension bushings, alternator failures, starter issues, ABS sensor problems, interior wear and tear, potential for rust in certain climates. Manual provides diagnostic steps for these.
Manufacturer:
Mazda Motor Corporation
Generation:
GE generation (1992-1997) introduced a more aerodynamic and refined design, featuring independent rear suspension across most models and the introduction of the KL-DE V6 engine.
Mx6 Distinction:
The MX-6 was Mazda's sportier coupe counterpart, sharing many mechanical components with the 626 but featuring a distinct, sleeker body style.
Manufacturing Location:
Primarily Japan; specific assembly plants may vary.
