🏷️ Basic Information

Make:

Peugeot

Model:

Satelis

Variant:

500

Product Type:

Workshop Manual

Engine Code Prefix:

FT

👋 Introduction

Market Segment:

Premium Maxi-scooter.

Target Audience:

Commuters seeking comfort, performance, and practicality for urban and touring use.

Key Competitors:

Suzuki Burgman 400/650, Yamaha TMAX 500/530, BMW C 600 Sport/C 650 GT, Kymco Xciting 500.

Design Philosophy:

Emphasis on comfort, stability, and integrated storage for a maxi-scooter experience.

Distinctive Elements:

Spacious under-seat storage, aerodynamic fairing, comfortable seating position, powerful engine for its class.

Value Proposition:

Provides essential, accurate information for owners and technicians to maintain and repair the Satelis 500, ensuring longevity and optimal performance.

📋 Manual Details

General Coverage:

Comprehensive repair, maintenance, and troubleshooting for the Peugeot Satelis 500 scooter.

Specific Systems Covered:

Engine mechanicals, fuel system, ignition, cooling, transmission (CVT), braking system (ABS variants), suspension, steering, electrical system, bodywork, chassis, diagnostics.

Estimated Page Count:

350+

Type:

Factory Authorized Workshop Manual / Service Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Mechanical:

Cylinder head, valves, piston, connecting rod, crankshaft, lubrication system, oil pump, oil filter.

Fuel System:

Fuel injection system (EFI), injectors, fuel pump, fuel filter, throttle body, sensors (MAP, TPS, IAT, Lambda).

Ignition System:

ECU, ignition coils, spark plugs, timing.

Cooling System:

Radiator, coolant, water pump, thermostat, fan.

Transmission Drivetrain:

Automatic Continuously Variable Transmission (CVT) system, drive belts, clutch, variator operation, reduction gears, final drive.

Braking System:

Front and rear brake calipers, discs, master cylinders, hydraulic lines, ABS system components (if applicable), bleeding procedures.

Suspension System:

Front telescopic forks, rear shock absorbers, swingarm, linkage (if applicable), spring rates, damping adjustments.

Steering System:

Handlebar, steering stem bearings, steering lock.

Electrical System:

Battery, starter motor, alternator/generator, lighting (headlight, taillight, indicators), horn, wiring diagrams, fuse box, ECU pinouts, sensors, relays.

Bodywork Chassis:

Frame, body panels, fairings, seat, storage compartments, center stand, side stand.

Diagnostic Troubleshooting:

Fault codes, symptom-based diagnostics, common issues and solutions, testing procedures for electrical components.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake pad inspection and replacement, coolant checks and changes, tire pressure and wear checks, drive belt inspection and replacement.

Engine Overhaul:

Complete engine disassembly, inspection, measurement of wear limits, reassembly, torque specifications for all fasteners.

Transmission Service:

CVT clutch inspection, variator roller inspection/replacement, drive belt replacement, final drive oil change.

Brake System Service:

Brake fluid replacement, caliper rebuild, master cylinder service, ABS sensor cleaning and testing.

Suspension And Steering Service:

Fork oil change, seal replacement, shock absorber inspection, steering bearing adjustment and replacement.

Electrical System Diagnostics:

Wiring harness troubleshooting, component testing (regulator, starter, battery), lighting system repair, fault code reading and interpretation.

Bodywork Repair:

Fairing removal and installation, minor bodywork repairs, seat removal.

Troubleshooting Guides:

Step-by-step troubleshooting for common performance issues, starting problems, electrical faults.

Depth Level:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

Diagnostic Tools:

Details procedures for using diagnostic tools or methods applicable to the scooter's ECU and sensors.

Specifications And Tolerances:

Includes critical dimensions, clearances, wear limits, and torque specifications for all major components.

📊 Manual Specifications

Format:

PDF

Searchability:

Text-searchable for quick information retrieval.

Image Quality:

High-resolution diagrams, illustrations, and photographs.

Printability:

Optimized for clear printing of text and diagrams.

Binding Type Digital:

N/A (Digital PDF)

Paper Type Digital:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, single-cylinder, OHC

Displacement:

499.5 cc

Bore X Stroke:

94 mm x 71 mm

Compression Ratio:

10.0:1

Valve Train:

SOHC, 4 valves per cylinder

Max Power:

Approx. 37 hp (27.4 kW) at 7,250 rpm (Varies by market/spec)

Max Torque:

Approx. 46 Nm at 5,500 rpm (Varies by market/spec)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, minimum 95 RON

Oil Type Capacity:

SAE 10W-40 Synthetic, 1.7 Liters (with filter change)

Ignition System:

Electronic ignition, CDI

Cooling Method:

Liquid-cooled

Coolant Type:

Antifreeze mixture (50% ethylene glycol based)

🔧 Transmission

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Drive Type:

Belt drive to rear wheel

Final Drive:

Gear reduction, oil lubricated

Clutch Type:

Automatic centrifugal dry clutch

Variator Type:

Automatic variable pulley system

📐 Dimensions

Length:

Approx. 2210 mm

Width:

Approx. 770 mm

Height:

Approx. 1420 mm (including windshield)

Wheelbase:

Approx. 1560 mm

Dry Weight:

Approx. 210 kg

Gross Vehicle Weight Rating Gvwr:

Approx. 390 kg

Underseat Storage Capacity:

Sufficient for two full-face helmets (configuration dependent)

Front Tire Size:

120/70-15

Rear Tire Size:

160/60-15

Wheel Bolt Pattern:

N/A (Scooter specific hub mounting)

Front Wheel Size:

15 inch

Rear Wheel Size:

15 inch

🛡️ Safety Features

Crash Test Ratings:

Not applicable in the same way as automobiles; focus on structural integrity and rider protection.

ABS:

Optional/Standard depending on specific model year and market (e.g., ABS version available).

Braking System Performance:

Dual front disc brakes, single rear disc brake.

Lighting:

Halogen or LED headlights, LED taillights and brake lights, turn signals.

Chassis Design:

Steel tube frame providing rigidity and rider support.

Windscreen:

Large, integrated windscreen for rider protection from wind and debris.

💡 Technology Features

Dashboard Display:

Digital and analog instrument cluster displaying speed, RPM, fuel level, engine temperature, trip meter, clock.

Lighting Technology:

Reflectors, halogen bulbs for headlights, LED for rear lights and brake lights.

ABS Operation:

Bosch ABS system (on equipped models) for enhanced braking control.

Diagnostic Port:

On-board diagnostic connector for reading fault codes (e.g., via OBD-II interface or proprietary connector).

🔧 Maintenance

Oil Change Interval:

Every 5,000 km or 12 months, whichever comes first.

Oil Filter Replacement Interval:

Every 10,000 km or 12 months.

Air Filter Replacement Interval:

Every 10,000 km (check/clean more frequently).

Spark Plug Replacement Interval:

Every 15,000 km.

Drive Belt Inspection Interval:

Every 10,000 km (recommend replacement around 20,000-30,000 km depending on wear).

Brake Fluid Change Interval:

Every 24 months (regardless of mileage).

Coolant Change Interval:

Every 24 months or 40,000 km.

Engine Oil:

SAE 10W-40, API SG/SH/SJ/SL or higher, JASO MA/MA2 compliant synthetic oil.

Final Drive Oil:

SAE 80W-90 API GL-4 or GL-5 gear oil.

Brake Fluid:

DOT 4.

Coolant:

Ethylene glycol-based antifreeze, 50% mixture with distilled water.

Common Wear Items:

Drive belt, variator rollers, rear shock absorber bushings, brake pads, fork seals.

Potential Electrical Issues:

Occasional voltage regulator failures, wiring harness integrity checks recommended, especially on older models.

Engine Performance Tips:

Regular fuel injector cleaning and air filter replacement are crucial for maintaining performance.

Oil Filter Example:

e.g., Champion COF048, Mann-Filter MW 83, Peugeot OEM part number specific to model year.

Air Filter Example:

e.g., K&N SU-5002, Hiflofiltro HFA4007, Peugeot OEM part number specific to model year.

Drive Belt Example:

e.g., Gates 7365, Dayco 15G3250, Peugeot OEM part number specific to model year.

📚 Vehicle History

Peugeot Motorcycles:

Peugeot is one of the oldest motorcycle manufacturers, with a history dating back to the late 19th century, known for innovation and quality.

Satelis Introduction:

The Satelis line was introduced in the early 2000s, positioning Peugeot in the maxi-scooter segment with a focus on comfort and performance.

Satelis 500 Development:

The 500cc variant was developed to offer more power and touring capability compared to smaller displacement models, utilizing a robust single-cylinder engine.

Production Period:

Peugeot Satelis 500 primarily produced from the mid-2000s onwards. Specific model years covered by this manual would typically be from circa 2005-2015, subject to revision.

Manufacturing Location:

Typically manufactured in Peugeot's motorcycle production facilities, historically in France and later potentially in other European locations.

🏆 Awards & Recognition

Awards General:

While specific awards for the Satelis 500 model are not widely publicized, Peugeot motorcycles have a long history of technical innovation and are generally well-regarded in the European market for their design and engineering.