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Porsche 944 Turbo Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: 944 Turbo Model Code: 951 Platform: Type 944 Generation Generation Code: G Codes Engine Code Range: M44.51, M44.52 Vin Decoder Location: Dashboard driver's...
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Taper: Car
Distributeur:
UGS: 255588
Mots clés: 944 944 Turbo Car Cars Porsche
Porsche 944 Turbo Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 Turbo
Model Code:
951
Platform:
Type 944
Generation
Generation Code:
G
Codes
Engine Code Range:
M44.51, M44.52
Vin Decoder Location:
Dashboard driver's side, door jamb
👋 Introduction
Market Position
Positioning:
The Porsche 944 Turbo (951) was positioned as a high-performance, front-engined, rear-wheel-drive sports car, bridging the gap between the standard 944 and the more exotic 911 models of its era. It was a key competitor to cars like the Ferrari 328 GTB and Chevrolet Corvette ZR-1.
Competitive Analysis
Competitors:
Ferrari 308/328 GTB, Lotus Esprit Turbo, Chevrolet Corvette C4, Nissan 300ZX Twin Turbo (Z31)
Key Features
Distinctive Features:
Transaxle layout for optimal weight distribution, Turbocharged inline-four engine with intercooler, Advanced (for its time) anti-lock braking system (ABS) available, Excellent handling characteristics, Porsche build quality and engineering
Target Audience:
Enthusiasts seeking a potent and capable European sports car with a blend of performance, luxury, and practicality, suitable for both spirited driving and touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Porsche 944 Turbo (951)
Applicable Years:
1985-1991 (Model Years)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M44.51/52), Turbocharging System, Fuel System, Ignition System, Cooling System, Exhaust System, Transmission (G50/00 5-speed manual), Clutch
Chassis:
Suspension (front & rear), Steering System, Brakes (ABS optional), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting System, Instrumentation, Power Accessories, Engine Control Unit (ECU), Antiforgery System (Porsche Security System - PSS), ABS System
Body And Interior:
Body Panels, Doors, Hood, Trunk, Glass, Seats, Interior Trim, HVAC System
Procedures Included
Maintenance:
Scheduled maintenance, Fluid changes (oil, coolant, brake fluid, clutch fluid), Filter replacements, Belt inspections and replacement, Spark plug replacement
Repair:
Engine overhaul, Turbocharger rebuild, Transmission rebuild, Brake caliper overhaul, Suspension component replacement, Electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides for common issues, Fault code interpretation (where applicable), Fuel pressure testing, Compression testing, Ignition system testing
Specifications:
Torque specifications for all fasteners, Clearances and tolerances, Wiring schematics, Component identification
Technical Depth
Depth:
Comprehensive from basic fluid checks to full engine and transmission rebuilds. Includes detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, enabling quick access to specific information
Print Quality
Quality:
Digital PDF, allowing for high-resolution viewing and printing of individual pages or sections
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, Turbocharged with Intercooler
Engine Code:
M44.51 (early), M44.52 (late)
Displacement:
2479 cc (2.5 Liters)
Performance
Horsepower:
217 hp @ 6000 rpm (M44.51), 225 hp @ 6000 rpm (M44.52)
Torque:
245 lb-ft @ 3500 rpm (M44.51), 243 lb-ft @ 4000 rpm (M44.52)
Redline:
6500 rpm
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection with Turbo Control Unit (TCU)
Fuel Type:
Unleaded Premium, Octane Rating 91 (RON+MON)/2
Turbocharger Details:
Garrett AiResearch T3 Turbocharger with air-to-air intercooler
Engine Maintenance
Timing Belt Replacement Interval:
Every 60,000 miles or 5 years, whichever comes first
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle
Gearbox Code:
G50/00 (later models), Getrag P36 (early models)
Optional
Type:
None offered for Turbo model
Features
Clutch Type:
Hydraulically actuated, single dry plate
Fluid Specifications
Transmission Fluid Type:
GL-4 SAE 75W-90 (recommended)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 2.8 Liters (2.9 Quarts)
📐 Dimensions
Exterior
Length:
4210 mm (165.7 in)
Width:
1735 mm (68.3 in)
Height:
1280 mm (50.4 in)
Wheelbase:
2450 mm (96.5 in)
Weights
Curb Weight:
Approx. 1360 kg (2998 lbs)
Gross Vehicle Weight Rating:
Approx. 1700 kg (3748 lbs)
Cargo
Cargo Volume:
Combined front and rear storage, flexible
🛡️ Safety Features
Ratings
NHTSA Rating:
Not directly tested by NHTSA during its primary production period; manufacturer safety standards applied.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option
Traction Control:
None standard
Passive Features
Airbags:
Driver's side airbag standard from late 1987 onwards, Passenger airbag optional/later standard
Seatbelts:
Three-point inertia-reel seatbelts
Rollover Protection:
Reinforced A-pillars and windscreen frame
💡 Technology Features
Infotainment
Audio System:
Optional premium sound systems by Blaupunkt or Bose were available.
Instrumentation:
Analog gauges including tachometer, speedometer, oil pressure, oil temperature, fuel level, voltmeter, and boost gauge.
Driver Assistance
Cruise Control:
Standard on most models
ABS:
Optional, but highly recommended for performance driving
Connectivity
Connectivity:
Basic, no modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or annually
Tire Rotation Interval:
Every 5,000-7,500 miles
Brake Fluid Change Interval:
Every 2 years
Coolant Flush Interval:
Every 2-3 years or 30,000 miles
Fluid Specifications
Engine Oil Type:
API SG/SH, ACEA A2 or A3, Viscosity 0W-40 or 5W-40 (synthetic recommended)
Engine Oil Capacity:
5.5 Liters (5.8 Quarts) with filter
Coolant Type:
Porsche approved G48 coolant (Ethylene Glycol based with corrosion inhibitors)
Brake Fluid Type:
DOT 4 (or DOT 5.1 if compatibility is assured)
Known Issues
Common Problems:
Timing belt failure (critical if not replaced on schedule), Oil cooler leaks, Fuel line deterioration, Cracked dashboard, Distributor seal leaks, Rear main seal leaks, Electrical gremlins, Coolant tank leaks, Control arm bushings wear.
Turbo Specific Issues:
Wastegate actuator issues, Turbo seal leaks, Intercooler blockage/leaks, Boost control issues.
Part Numbers
Timing Belt Kit:
Example: 944.105.201.02 (check specific model year)
Oil Filter:
Example: 999.107.235.00 (check specific model year)
📚 Vehicle History
Brand Heritage
Manufacturer:
Porsche AG, Germany
Model Evolution
Predecessors:
Porsche 924, standard Porsche 944
Successors:
Porsche 968
Development:
Developed from the 944 platform, the Turbo (951) was designed to increase performance significantly, making it a formidable sports car for its era.
Production
Production Years:
1985-1991
Manufacturing Location:
Neckarsulm, Germany
Total Production Numbers:
Approximately 13,000 units worldwide
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its balance, handling, and performance, often cited as one of the best handling cars of its era.
Ratings
Performance Rankings:
Featured on 'best sports car' lists by various automotive publications during its production.
Certifications
Heritage Status:
Recognized as a modern classic and a significant car in Porsche's front-engined era.
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