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Suzuki Hatch With 800cc Engine Workshop Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Hatch Model variant: Hatch 800 (800cc engine) Production years covered: Late 1970s to early 1980s Hatch 800 models Body style: Three-door hatchback Market:...
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Taper: Car
Distributeur:
UGS: 586397
Mots clés: Car Cars Hatch Suzuki
Suzuki Hatch With 800cc Engine Workshop Repair ManualSuzuki Hatch With 800cc Engine Workshop Repair ManualSuzuki Hatch With 800cc Engine Workshop Repair ManualSuzuki Hatch With 800cc Engine Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Hatch
Model variant:
Hatch 800 (800cc engine)
Production years covered:
Late 1970s to early 1980s Hatch 800 models
Body style:
Three-door hatchback
Market:
Australia (rebadged Suzuki Fronte-derived model)
👋 Introduction
Market Position
Target audience:
First-time buyers and city commuters seeking an economical, lightweight runabout
Segment:
Kei-derived light hatchback
Key advantage:
Very light weight, simple mechanicals and excellent fuel economy
Maintenance appeal:
Minimal electronics and straightforward construction make it a favorite for DIY owners
Key Features
Engine:
Compact 800cc three-cylinder engine
Layout:
Front engine, front-wheel drive
Design focus:
Low running costs and easy parking in urban environments
📋 Manual Details
Publication
Manual type:
Workshop / repair manual
Coverage areas:
Engine, drivetrain, chassis, brakes, suspension, electrical and body
Language:
English
Format
File format:
PDF
Delivery method:
Instant digital download
Binding:
Digital
Compatibility:
Printable on any PDF-capable device
📖 Manual Coverage
Systems Covered
Engine:
Complete mechanical overhaul, including cylinder head and bottom end
Lubrication system:
Oil pump, filter, passages and pressure specifications
Cooling system:
Radiator, water pump, thermostat and hoses
Fuel system:
Carburetor overhaul, fuel pump and tank
Ignition system:
Distributor, timing, plugs and coil
Clutch:
Disc, pressure plate and release mechanism
Transmission:
Manual gearbox disassembly, inspection and reassembly
Final drive:
Transaxle differential gears and bearings
Front suspension:
Struts, springs, bearings and alignment
Rear suspension:
Leaf springs / beam axle components
Steering:
Rack and pinion, tie rods and inspection
Brakes:
Front discs, rear drums, master cylinder and hydraulic bleeding
Wheels and tires:
Sizes, balancing and rotation
Electrical system:
Wiring diagrams, starter, alternator, switches and gauges
Body and interior:
Panel removal, trim, seals and glass
Technical Depth
Procedures included:
Step-by-step removal, disassembly, inspection, repair and reassembly
Specifications:
Torque values, clearances and adjustment data
Diagnostics:
Troubleshooting tables for engine, drivetrain and electrical faults
Diagrams:
Exploded views and wiring schematics
Parts Information
Parts identification:
Part numbers and exploded diagrams for major assemblies
Wear items:
Consumables lists including filters, plugs, belts and brake components
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine code family:
Suzuki three-cylinder 800cc series
Displacement:
Approximately 800cc (0.8L)
Cylinders:
3, inline
Configuration:
Front-mounted, transverse
Cooling:
Water-cooled
Valvetrain:
Overhead valve / overhead cam depending on variant
Performance & Fuel
Power output:
Roughly 35-41 hp depending on variant and market
Fuel system:
Single downdraft carburetor
Fuel type:
Regular unleaded equivalent
Economy:
Excellent, typically well over 40 mpg in normal use
🔧 Transmission
Gearbox
Standard transmission:
4-speed manual
Optional transmission:
5-speed manual on some later variants
Drive type:
Front-wheel drive with integrated transaxle
Clutch:
Single dry plate
Features:
Floor-mounted shifter, synchromesh on forward gears
📐 Dimensions
Exterior & Weight
Wheelbase:
Approximately 2,155 mm
Length:
Approximately 3,195 mm
Width:
Approximately 1,395 mm
Curb weight:
Approximately 545-620 kg depending on trim
Seating:
4 passengers
🛡️ Safety Features
Safety
Crash test ratings:
N/A - not rated by modern programs for this era
Seat belts:
Front lap/sash belts
Brakes:
Front disc, rear drum with dual-circuit hydraulics on later models
Active features:
None by modern standards - conventional braking and steering
Passive features:
Collapsible steering column on later builds
💡 Technology Features
Features
Audio system:
Simple AM radio; suitable for period aftermarket unit
Instrumentation:
Speedometer, fuel gauge, temperature and warning lights
Driver assistance:
N/A - not applicable to this era
Electrical system:
12-volt negative ground
🔧 Maintenance
Service Intervals
Engine oil and filter:
Every 5,000 km (3,000 miles)
Valve clearance check:
Every 10,000 km (6,000 miles)
Ignition points and timing:
Check/adjust every 10,000 km
Air filter:
Inspect every 5,000 km, replace as needed
Brake inspection:
Every 10,000 km
Coolant:
Replace every 2 years
Fluids & Wear
Engine oil:
SE-class 20W-50 (period spec) per manual
Gearbox oil:
API GL-4 gear oil, viscosity per manual
Coolant:
Ethylene glycol mix per manual ratio
Known issues:
Carburetor wear, cooling system hoses, clutch and gearbox synchro wear with age
Common wear items:
Brake shoes, points, condenser, plug leads, suspension bushings
📚 Vehicle History
Background
Manufacturer:
Suzuki Motor Corporation, Japan
Brand heritage:
Suzuki built its reputation on compact, efficient small cars and motorcycles from the 1950s onward
Model evolution:
Derived from the Suzuki Fronte kei-car line, enlarged to 800cc for export markets and sold as the Hatch in Australia
Production location:
Japan
Significance:
One of the earliest light hatchbacks establishing Suzuki in the Australian market
🏆 Awards & Recognition
Recognition
Formal awards:
N/A - no major awards documented for this model
Recognition:
Regarded as a milestone of Suzuki's low-cost, fuel-efficient small car design
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