Engine Mechanical:
Detailed overhaul procedures for cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication system.
Fuel System:
Carburetor (SU) tuning and rebuilding, fuel pump, fuel lines, tank.
Ignition System:
Distributor, coil, spark plugs, wiring, timing adjustments.
Cooling System:
Radiator, water pump, thermostat, hoses, fan.
Exhaust System:
Manifolds, pipes, mufflers, catalytic converter (if applicable for later models/conversions).
Clutch:
Removal, installation, adjustment, and overhaul of clutch assembly and hydraulic system.
Transmission Manual:
Gearbox disassembly, assembly, troubleshooting, fluid specifications.
Driveshaft And Rear Axle:
Universal joints, propeller shaft, differential (salisbury type), axle shafts, bearings.
Front Suspension:
Independent front suspension, wishbones, kingpins, bushings, shock absorbers, springs.
Rear Suspension:
Live rear axle, leaf springs, shock absorbers, bushings.
Steering System:
Steering box, track rods, tie rod ends, steering column, wheel alignment.
Braking System:
Front disc brakes (standard on TR3), rear drum brakes, master cylinder, wheel cylinders, brake lines, fluid specifications.
Electrical System Charging:
Generator/alternator, voltage regulator, battery.
Electrical System Starting:
Starter motor, starter solenoid, ignition switch.
Electrical System Lighting:
Headlights, taillights, turn signals, interior lights, wiring diagrams.
Electrical System Instruments:
Speedometer, tachometer, fuel gauge, oil pressure gauge, temperature gauge, ammeter.
Body And Chassis:
Frame inspection and repair, body panel removal and installation, doors, hood, trunk, convertible top mechanism.
Interior Trim:
Dashboard, seats, carpets, door panels, weather stripping.
Routine Maintenance:
Oil changes, lubrication points, filter replacements, tune-ups, brake adjustments.
Diagnosis And Testing:
Troubleshooting common symptoms, diagnostic procedures for all major systems.
Component Removal And Installation:
Step-by-step guides for removing and reinstalling all major components.
Disassembly And Assembly:
Detailed breakdown and reassembly of engine, transmission, suspension, and brake components.
Adjustments:
Carburetor synchronization, ignition timing, valve clearance, brake adjustments, clutch adjustment, steering alignment.
Rebuilding Procedures:
Comprehensive instructions for rebuilding engines, carburetors, brake systems, and other key components.
Depth:
Comprehensive, covering major overhauls, rebuilds, and detailed diagnostics.
Illustrations:
Detailed pictorial diagrams, exploded views, and photographs.
Special Tool Reference:
Identifies and illustrates specific service tools required for various procedures.
Wear Limits:
Provides precise wear limits for critical engine and mechanical components.
Torque Specifications:
Detailed torque values for all critical fasteners.
Wiring Diagrams:
Includes electrical wiring diagrams for the entire vehicle.
Oil Change:
Every 3,000 miles or 6 months (refer to manual for exact spec).
Grease Points:
Regular greasing required at chassis points (refer to specific lubrication chart).
Engine Oil:
SAE 20W-50 or 20W-40 (check manual for specific ambient temperature recommendations).
Brake Fluid:
DOT 3 or DOT 4 (Glycol-based, check manual for specific type required).
Transmission Fluid:
GL-4 Hypoid Gear Oil (e.g., SAE 90, manual will specify exact type).
Coolant:
Ethylene Glycol based antifreeze mixed with distilled water (50/50 ratio typical).
Common Problems:
Oil leaks (rocker cover, sump, rear crankshaft seal), gearbox synchromesh wear, kingpin wear, electrical gremlins, carburetor tuning issues, cooling system leaks.
