🏷️ Basic Information

Make:

Yamaha

Product Type:

Parts Manuals

👋 Introduction

Target Audience:

Yamaha golf car and utility vehicle owners, service technicians, parts suppliers

Value Proposition:

Provides essential part identification for a wide range of Yamaha utility vehicles, crucial for maintenance and repair

Comprehensive Coverage:

Covers a broad spectrum of Yamaha utility vehicles from 1979 to 2004

Detailed Diagrams:

Illustrated exploded views for easy part location and identification

Model Year Specificity:

Each manual is tailored to specific model year(s) and variants, ensuring accurate part identification.

📋 Manual Details

Years Covered:

1979-2004

Vehicle Types:

Golf Cars, Utility Vehicles, Passenger Vehicles

Regions:

Global (parts are generally universal to the specific model variant).

Estimated Range:

Varies by model (typically 50-200 pages per manual)

Type:

Parts Catalog

Purpose:

To identify and order genuine Yamaha replacement parts.

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

All engine components, carburetor, ignition, exhaust, cooling system

Drivetrain:

Transmission, differential, drive shafts, axles

Chassis And Suspension:

Frame, suspension components, steering system, wheels and tires

Brakes:

Brake system components, calipers, drums, lines, parking brake

Electrical:

Wiring harnesses, battery, starter, generator/alternator, lighting, switches

Body And Trim:

Body panels, seats, fenders, bumpers, interior trim, roof, doors

Accessories:

Optional equipment, accessories (e.g., headlights, windshields, cargo beds)

Powertrain:

Engine assembly, transmission components, final drive, clutch, drive shafts.

User Interface:

Steering wheel, pedals, shifter, switches, dashboard components.

Safety Equipment:

Seat belts, brake components, chassis integrity parts.

Part Identification:

Detailed diagrams and part numbers for component identification and ordering

Assembly Disassembly:

Visual guides for component assembly and disassembly

Component Replacement:

Guidance on replacing specific parts

Fastener Information:

Part numbers for bolts, nuts, washers, and other fasteners associated with specific components.

Part Cross Referencing:

Implicitly allows for cross-referencing of parts within a system.

Depth:

Component-level breakdown and part identification

Diagram Type:

Exploded view diagrams with corresponding part numbers and descriptions.

Specificity:

Provides exact part numbers, quantities, and often assembly order within diagrams.

Frame And Steering:

Frame components, steering column, tie rods, kingpins, steering gears.

Suspension Components:

Leaf springs, shock absorbers, bushings, control arms, axle components.

Brake Components:

Brake drums, brake shoes, wheel cylinders, brake lines, master cylinder, parking brake mechanism.

Electrical Components:

Starter motor, generator/alternator, battery, ignition coil, distributor, wiring harness, lights, switches, solenoid.

Fuel System Components:

Fuel tank, fuel lines, fuel filter, carburetor assembly, air filter.

Cooling Components:

Cooling fins (for air-cooled), cooling fan, cooling shrouds.

Body Panels And Trim:

Fenders, hood, seat base, roof, windshield frame, body trim, floor mats, seat cushions and covers.

Wheel And Tire Parts:

Wheels, tires, lug nuts, valve stems.

📊 Manual Specifications

Format Details:

Digital PDF, accessible on computers, tablets, and smartphones

Searchability:

Likely searchable by part number or description (depending on PDF creation).

Quality:

High-resolution, clear diagrams and text

Binding:

N/A (Digital Download)

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Types Covered:

Gasoline (various displacements, e.g., 200cc, 250cc, 350cc, 390cc, 400cc) and Electric (motor components)

Typical Hp Range:

3.5 HP to 10 HP (for gasoline models, varies by specific model)

Fuel Delivery:

Carbureted (for gasoline models)

Cooling Method:

Air-cooled (predominantly for gasoline models)

Electric Motor Components:

Motor, controller, solenoid, wiring for electric variants.

🔧 Transmission

Type:

Continuously Variable Transmission (CVT) or Automatic

Options:

N/A (typically single transmission type per model variant)

Drive Type:

Shaft drive, Belt drive

📐 Dimensions

Body Styles:

2-passenger, 4-passenger, 6-passenger, Utility Bed

Curb Weight Range:

Approx. 500 lbs - 1000 lbs (varies significantly by model and passenger capacity)

💡 Technology Features

Features Availability:

Basic functionality; infotainment features are generally minimal on these utility-focused vehicles of the era.

Features Availability:

Limited to basic mechanical systems; no advanced driver-assistance systems (ADAS) expected for this vintage.

Features Availability:

None

🔧 Maintenance

General Recommendation:

Regular checks of fluids, belts, filters, and general component wear are crucial. Specific intervals are model-dependent and would be found in service/owner manuals, not parts manuals.

Common Fluids:

Engine oil (SAE 10W-30 or 20W-50 common for gas), Gear oil (for differential), Brake fluid (DOT 3 or DOT 4 common)

Engine Oil Capacity Range:

Typically 0.8 to 1.2 Liters (check specific model for exact capacity).

Gear Oil Type:

GL-4 or GL-5 Gear Oil (e.g., 80W-90).

Common Wear Items:

Tires, brake pads/shoes, drive belts, spark plugs, air filters, batteries (especially in electric models).

Common Failures:

Carburetor issues, starter solenoid failures, drive belt wear, aging battery performance (especially in electric models), suspension wear.

Importance Of Accuracy:

Accurate part numbers from these manuals are vital for ensuring correct fitment and performance of replacement components.

📚 Vehicle History

Manufacturer:

Yamaha Motor Company, known for a wide range of recreational and industrial vehicles.

Evolution Summary:

The G-series represents Yamaha's robust line of golf cars and utility vehicles, evolving through various chassis, engine, and feature updates over the decades.

Key Changes Across Years:

Engine size variations, body styling updates, suspension refinements, introduction of electric variants, and increased passenger capacities (e.g., G20, G22 models).

Production Period:

1979-2004 (as per manual coverage)

📄 Vehicle Details

Yamaha G Series Models Covered:

G1, G1A, G1E, G1A A1, G1E A1, G1A A2, G1E A2, G1A A3, G1E A3, G1 AM3, G1 AM3 GOLFCAR, G1 EM3, G1 AM4, G1 E4, G1 AM5, G1 EM5, G2 A5 G2 A, G1 AM AM5, G1 EM6, G2 A5 G2 A, G2 E E2, G3 A, G2 AB, G2 EB, G3, G2 AB, G2 EB, G2, G2 AD, G2 ED, G5 AF, G5 EF GAS GOLF ARPARTS, G8 AF, G8 EF, G5 AG, G5 AG GOLFCAR, G5 EG, G8 AG, G8 EG, G9 AG, G9 EG, G5 AH, G8 AH, G9 EH, G11 UTILITY VEHICLE, G8 EJ, G9 AJ, G9 EJ, G11 UTILITY VEHICLE, G8 AK, G8 EK, G8 EKP, G9 AK, G9 EK, G9 EKP, G14 AM, G11 AP UILITY, G14 AP, G14 EP, G16 AP, G16 EP1, G19 EP, G11 AR UTILITY VEHICLE, G16 AR, G16 ER1, G19 ER, G16AS, G16ES, G19ES, GAS UTILITY VEHICLE, G11 AT UTILITY VEHICLE, G16AT, G16ET, G19 ET, G16AU, G16EU, G19 EU, G20AU 4 AND 6 PASSENGER GAS VEHICLE, GAS UTILITY VEHICLE, G11A MASTER UTILITY VEHICLE, G16AW, G16EW, G19EW, G20AW MULTI PASSENGER, G16AX, G16EX, G19EX, G21AX UTILITY VEHICLE, G22AY, G22EY, G22EYELECTRIC, G22EZ 04ELECTRIC, G28AZ 04 UTILITY VEHICLE, G21AZ 04 UTILITY VEHICLE, G23EZ 04 ELECTRIC UTILITY VEHICLE, G27AZ 04 UTILITY VEHICLE, G27EZ 04 ELECTRIC UTILITY VEHICLE

Utility Vehicle Variants:

G11, G11A, G21AX, G28AZ, G21AZ, G27AZ (utility and cargo bed models).

Golf Car Variants:

G1, G2, G3, G5, G8, G9, G14, G16, G19, G20, G22, G23, G27.

Gasoline Engine Codes:

Various, often indicated by model suffix (e.g., 'A' for gasoline, 'E' for electric).