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2004 Buell Blast Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Buell Motorcycle Company Model: Blast Model Variant: Blast (single-cylinder standard/naked bike) Production Years Covered: 2004 model year (manual covers Buell Blast platform) Model Category: Entry-level...

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種類: Motorcycles

販売元:

SKU: 19128

タグ: 2004 Blast Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Buell Motorcycle Company

Model:

Blast

Model Variant:

Blast (single-cylinder standard/naked bike)

Production Years Covered:

2004 model year (manual covers Buell Blast platform)

Model Category:

Entry-level lightweight street motorcycle

👋 Introduction

Market Position

Target Audience:

New riders, rider-training programs, and commuters seeking an affordable, easy-to-maintain single-cylinder motorcycle

Market Segment:

Entry-level standard / learner-legal street bike

Competitive Advantage:

Low seat height, light weight, simple air-cooled single-cylinder engine, and Harley-Davidson dealer network support

📋 Manual Details

Document Information

Manual Type:

Complete factory-style service, repair and workshop manual

Coverage Areas:

All systems: engine, fuel, ignition, transmission, chassis, suspension, brakes, electrical, bodywork

Page Count:

Complete manual - hundreds of pages covering every detail

Language:

English

File Format:

PDF

Delivery Method:

Instant download upon completion of payment - no shipping, no CD, no waiting

Printable:

All pages printable; print only the pages you need for the workshop

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown, inspection, rebuild and reassembly of the 492cc single-cylinder engine

Fuel System:

Carburetor removal, disassembly, cleaning, tuning and jetting procedures

Ignition System:

Spark, timing checks, sensor testing and troubleshooting

Transmission:

5-speed transmission inspection, repair and rebuild

Final Drive:

Belt drive inspection, adjustment and replacement

Suspension:

Front fork and rear shock service, disassembly and rebuild

Brakes:

Front disc and rear disc service, pad replacement, caliper and master cylinder overhaul

Wheels and Tires:

Wheel removal, bearing service, tire removal and mounting

Electrical System:

Charging system, starter, battery, lighting and wiring schematics

Frame and Bodywork:

Frame checks and plastic/fender removal and installation

📊 Manual Specifications

File & Compatibility

File Format:

PDF (searchable, bookmarked, zoomable)

Compatibility:

Windows, macOS, Linux, iOS, and Android — any device with a PDF reader

Requirements:

A PDF reader application (e.g. Adobe Acrobat Reader, free)

Searchability:

Fully text searchable for fast lookup of any topic

Print & Binding

Print Quality:

High-resolution digital pages, printable at full clarity

Binding Type:

N/A — digital download, no physical binding

Paper Type:

N/A — digital download, no physical paper

⚙️ Engine Specifications

Engine

Primary Engine:

492cc air-cooled, four-stroke single cylinder

Bore x Stroke:

Approximately 3.50 in x 3.11 in (89 mm x 79 mm)

Compression Ratio:

Approximately 8.8:1

Performance:

Approximately 34 horsepower at 6,500 rpm

Torque:

Approximately 29 lb-ft peak torque

Fuel System:

Carbureted (Buell/Keihin constant-velocity carburetor)

Cooling:

Air cooled

Lubrication:

Dry sump

Starting:

Electric start

🔧 Transmission

Transmission

Standard Transmission:

5-speed constant-mesh manual gearbox

Optional Transmission:

N/A - only the 5-speed manual was offered

Final Drive:

Belt final drive

Clutch:

Wet, multi-plate clutch

Features:

Light shift effort and gearing suited to urban riding and rider training

📐 Dimensions

Exterior

Wheelbase:

Approximately 55.0 in (1,397 mm)

Length:

Approximately 80 in (2,032 mm)

Seat Height:

Approximately 27.0 in (686 mm) - notably low

Ground Clearance:

Approximately 4.9 in (125 mm)

🛡️ Safety Features

Safety

Crash Test Ratings:

N/A - motorcycles are not crash-tested by consumer rating agencies

Front Brake:

Single hydraulic disc

Rear Brake:

Single hydraulic disc

Lighting:

Halogen headlamp with integrated signaling

Mirrors:

Standard rearview mirrors

Passive Features:

N/A - traditional motorcycle design without airbags or restraint systems

💡 Technology Features

Instrumentation

Instrument Cluster:

Analog speedometer with indicator lamps

Audio System:

N/A - not equipped from the factory

🔧 Maintenance

Service Intervals

Break-in Service:

Initial service after first 1,000 miles (oil change, fastener check)

Oil Changes:

Every 2,500 miles or 12 months, per Buell schedule

Valve Clearance Check:

At scheduled mileage intervals per manual

Drive Belt:

Inspect at every service; replace per wear limits

📚 Vehicle History

Brand Heritage

Manufacturer:

Buell Motorcycle Company, founded by Erik Buell and majority-owned by Harley-Davidson

Model Evolution:

Blast introduced in 2000 as Buell's entry-level single; 2004 continued with minor refinements

Production Location:

East Troy, Wisconsin, USA

Legacy:

Widely used in MSF rider-training schools, making used examples common

🏆 Awards & Recognition

Recognition

Rider-Training Role:

Adopted as the standard bike of the Motorcycle Safety Foundation (MSF) Basic RiderCourse fleet

Reputation:

Regarded as one of the most accessible and confidence-inspiring entry-level motorcycles of its era

Formal Awards:

N/A - no major industry awards documented for this model year

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