2009-2012 HISUN HS700 UTV Complete Workshop Repair Manual

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🏷️ Basic Information Identification Make: Hisun Model: HS700 Vehicle Type: Utility Task Vehicle (UTV / Side-by-Side) Model Variant: HS700 UTV (all trim variants) Production Years Covered: 2009, 2010, 2011, 2012...

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種類: Utv

SKU: 55714

タグ: 2009 2010 2011 2012 ATV Hisun HS700 Powersports Utv

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Description

🏷️ Basic Information

Identification

Make:

Hisun

Model:

HS700

Vehicle Type:

Utility Task Vehicle (UTV / Side-by-Side)

Model Variant:

HS700 UTV (all trim variants)

Production Years Covered:

2009, 2010, 2011, 2012

👋 Introduction

Market Position

Target Audience:

Utility users, farm and property owners, hunters, and recreational riders seeking an affordable work-capable side-by-side

Market Segment:

Mid-size utility UTV

Competitive Advantage:

Lower purchase price than comparable Japanese and American UTVs while offering similar payload and towing capacity

Serviceability:

Simple mechanical layout with widely available parts makes it well suited to DIY maintenance

Key Features

Engine:

700cc single-cylinder engine

Drivetrain:

On-demand all-wheel drive with 2WD/4WD selection

Cargo Capacity:

Rear dump bed with significant payload rating

Towing:

Recevier-style hitch for towing work loads

📋 Manual Details

Manual Specifications

Coverage Areas:

Complete maintenance, diagnostics, repair, and overhaul for all systems on 2009-2012 HS700 UTV models

Manual Type:

Complete workshop repair manual (service manual)

Applicability:

All models and engine types across 2009-2012 production years

Language:

English

Format:

Delivery Method:

Instant digital download

Usability

Organization:

Meticulously organized sections for efficient troubleshooting and step-by-step procedures

Illustrations:

Clear illustrations and wiring diagrams accompany detailed instructions

Skill Range:

Suitable for routine servicing through complex repairs

📖 Manual Coverage

Systems Covered

Engine:

Complete mechanical coverage including removal, disassembly, inspection, and rebuild

Fuel System:

Fuel tank, pump, and fuel injection/induction system service and diagnostics

Cooling System:

Radiator, coolant flow, and thermostat service

Lubrication:

Oil system specifications and change procedures

Electrical System:

Charging, starting, ignition, and lighting circuits

Wiring Diagrams:

Complete schematics for troubleshooting electrical faults

Transmission:

CVT drive system, gearbox, and driveline service

Drive System:

Front and rear differential, CV axles, and on-demand 4WD components

Suspension:

Front and rear suspension arms, shocks, and bushings

Steering:

Steering wheel, shaft, and rack inspection and service

Brakes:

Hydraulic brake service, pad and rotor replacement, bleeding

Wheels and Tires:

Wheel, tire, and hub procedures

Frame and Body:

Frame, roll cage, bed, and body panel procedures

Exhaust System:

Muffler and header inspection and replacement

Procedures Included

Routine Maintenance:

Full service schedules with fluid, filter, and adjustment intervals

Troubleshooting:

Symptom-based diagnostic charts for engine, electrical, and drivetrain faults

Step-by-Step Repairs:

Detailed disassembly and reassembly instructions for every major system

Torque Specifications:

Fastener torque values throughout all procedures

Inspection and Measurement:

Wear limits and service specifications for engine and chassis components

Exploded Diagrams:

Component breakdown illustrations for parts identification

Periodic Checks:

Pre-ride and scheduled inspection checklists

Technical Depth

Technical Level:

Professional workshop depth, usable by both technicians and DIY owners

Specifications Tables:

Complete technical specifications for all systems

Diagnostics:

Systematic fault isolation with testing procedures

Photos and Drawings:

Clear illustrations supporting each procedure

Parts Information

Parts Diagrams:

Exploded views for identifying part numbers and assemblies

Fluid Capacities:

Engine oil, gear oil, and coolant capacities and specifications

Filter Part Numbers:

Oil, air, and fuel filter service information

Wear Items:

Brake pads, belts, and bushings identification and replacement

📊 Manual Specifications

File & Compatibility

File Format:

PDF (searchable, bookmarked, zoomable)

Compatibility:

Windows, macOS, Linux, iOS, and Android — any device with a PDF reader

Requirements:

A PDF reader application (e.g. Adobe Acrobat Reader, free)

Searchability:

Fully text searchable for fast lookup of any topic

Print & Binding

Print Quality:

High-resolution digital pages, printable at full clarity

Binding Type:

N/A — digital download, no physical binding

Paper Type:

N/A — digital download, no physical paper

⚙️ Engine Specifications

Engine

Primary Engine:

700cc single-cylinder 4-stroke engine

Engine Options:

One engine type across the 2009-2012 range

Cooling:

Liquid-cooled

Valvetrain:

Single overhead camshaft

Fuel System:

Electronic fuel injection

Starting System:

Electric start with recoil backup

Performance

Power Output:

N/A - not specified in available documentation

Torque Output:

N/A - not specified in available documentation

Service Data

Oil Type:

SAE 10W-40 4-stroke motorcycle/UTV oil (API SF or higher)

Oil Capacity:

N/A - refer to manual for exact capacity

Spark Plug:

Standard NGK-equivalent replacement; verify part number in manual

🔧 Transmission

Drivetrain

Standard Transmission:

Automatic CVT (continuously variable transmission) with forward, neutral, and reverse

Final Drive:

Shaft or chain final drive to front and rear differentials

Drive Modes:

2WD / 4WD selection with on-demand front differential engagement

CVT System:

Belt-driven primary and secondary clutch with CVT housing

Gear Selector:

L-H-N-R-P shift pattern

Differential Lock:

Rear differential lock fitted on HS700 UTV models

📐 Dimensions

Exterior

Wheelbase:

Approximately 75 in (1905 mm)

Overall Length:

Approximately 112 in (2845 mm)

Ground Clearance:

N/A - not specified for this model in available data

Weights and Capacity

Curb Weight:

Approximately 1280-1330 lb (580-600 kg) depending on trim and options

Payload Capacity:

N/A - not specified for this model in available data

Towing Capacity:

N/A - not specified for this model in available data

🛡️ Safety Features

Passive Features

Roll Over Protection:

Roll-over protection structure (ROPS) / roll cage

Seat Belts:

Retractable lap/shoulder restraints for operator and passenger

Doors:

Side nets or doors to contain occupants

Backup Safety:

Recoil starter backup in case of electrical failure

Active Features

Braking:

Hydraulic disc brakes on front and rear

Parking Brake:

Mechanical parking brake lock

Lighting:

Headlights, taillights, and brake lights

Ignition Key:

Keyed ignition with lockout

Ratings

Crash Test Ratings:

N/A - UTVs of this class are not government crash tested

💡 Technology Features

Infotainment

Audio System:

N/A - not factory equipped; base UTV platform

Instrument Cluster:

Analog/digital gauge with speedometer and indicator lights

Driver Assistance

Driver Assistance Systems:

None - conventional mechanical controls only

4WD Engagement:

Electric 2WD/4WD switch with on-demand front drive

Electric Dump Bed:

Power-assisted dump bed actuation on equipped trims

🔧 Maintenance

Service Intervals

Engine Oil and Filter:

Change every 50 operating hours or 6 months, whichever comes first

Air Filter:

Inspect every 25 hours; clean or replace as needed, especially in dusty conditions

CVT Belt:

Inspect every 100 hours; replace when worn or glazed

Valve Clearance:

Check and adjust per manual interval

Differential and Gear Oil:

Replace annually or per scheduled interval

Coolant:

Replace every 2 years

Fluid Specifications

Engine Oil:

SAE 10W-40 4-stroke oil, API SF or higher

Coolant:

Ethylene glycol antifreeze mixed with distilled water

Gear Oil:

SAE 80W-90 gear oil for differentials and gearbox

Brake Fluid:

DOT 4 hydraulic brake fluid

Grease Points:

Multi-purpose lithium grease for chassis fittings and suspension bushings

Known Issues / Common Wear

CVT Belt Wear:

Belts are a regular wear item; carry a spare for field replacement

CV Axle Boots:

Inspect boots regularly for tears in rough-terrain use

Electrical Connections:

Check connectors for corrosion and moisture intrusion

Brake Pads:

Wear quickly under heavy load or muddy conditions

📚 Vehicle History

Brand Heritage

Manufacturer:

Hisun Motors, a Chinese powersports manufacturer based in Chongqing

Brand Background:

Produces ATVs, UTVs, and motorcycles, also supplying engines and vehicles to other brands

Model Evolution

Model Introduction:

HS700 UTV introduced as Hisun's mid-size 700cc utility side-by-side

2009-2012 Production:

Consistent platform across these years with minor running changes to trim and components

Model Lineage:

Foundation for later Hisun/HS utility UTV models and closely related badge-engineered versions sold by other brands

Production Location

Production Location:

Chongqing, China

🏆 Awards & Recognition

Recognition

Awards:

N/A - no industry awards documented for this model or era

Market Note:

Recognized mainly as a value-oriented alternative to premium-brand utility UTVs

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2009-2012 HISUN HS700 UTV Complete Workshop Repair Manual