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2004 Dodge Lancer Mitsubushi Evolution Service Repair Workshop Manual
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🏷️ Basic Information Vehicle Identification Make: Dodge Lancer (Mitsubishi-badged Lancer Evolution, imported US market) Model: Lancer Evolution (Evolution VIII) Model Variant: Evolution VIII base trim; Evolution VIII MR introduced for...
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공급업체:
SKU: 28306
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🏷️ Basic Information
Vehicle Identification
Make:
Dodge Lancer (Mitsubishi-badged Lancer Evolution, imported US market)
Model:
Lancer Evolution (Evolution VIII)
Model Variant:
Evolution VIII base trim; Evolution VIII MR introduced for 2004
Production Years Covered:
2004 model year (coverage includes repair procedures applicable to the 2003-2005 Evolution VIII generation)
👋 Introduction
Market Position
Target Audience:
Performance enthusiasts and serious drivers; a rally-bred homologation sedan sold in limited numbers
Segment:
Compact four-door all-wheel-drive performance sedan
Competitive Analysis
Key Advantage:
Turbocharged 4G63T engine with a proven tuning platform and factory Brembo braking
Main Rival:
Subaru Impreza WRX STI was the direct competitor in the 2004 US market
Key Features
Drivetrain:
Full-time all-wheel drive with Active Center Differential (ACD)
Brakes:
Brembo ventilated disc brakes at all four corners
Interior:
Recaro front sport seats standard on US models
📋 Manual Details
Manual Specifications
Manual Type:
Complete factory-style service, repair and workshop manual
Coverage Scope:
Every system of the 2004 Lancer Evolution: repair, maintenance, rebuild, refurbishment and restoration
Format:
PDF document
Delivery Method:
Instant digital download; no shipping cost, no CD, no waiting
Printability:
All pages are printable so you can take individual procedures into the garage
Page Count:
N/A - total page count not specified in the product listing
Language:
English
Content Style
Illustrations:
Detailed illustrations and diagrams throughout
Wiring:
Wiring schematics included
Instructions:
Step-by-step procedures with full specifications
📖 Manual Coverage
Systems Covered
Engine:
4G63T 2.0L turbocharged engine: mechanical, timing, cylinder head and block service
Fuel and Emissions:
Fuel injection, turbocharger, intercooler and emission control systems
Transmission and Clutch:
5-speed manual transaxle, clutch and release mechanism
Driveline:
Full-time AWD system, center differential, front and rear differentials, transfer case
Suspension:
Front struts, multi-link rear suspension, alignment specifications
Steering:
Power rack and pinion steering system
Brakes:
Brembo disc brakes, ABS, parking brake
Electrical:
Starting, charging, lighting, gauges and body electrical
HVAC:
Heating, ventilation and air conditioning system
Body and Interior:
Body panels, doors, trim, seats, glass and exterior components
Restraints:
SRS airbag system and seat belts
Wiring:
Complete wiring schematics for all circuits
Procedures and Depth
Diagnostics:
Full diagnostic and troubleshooting procedures including fault code information
Repair Procedures:
Step-by-step disassembly, inspection, repair and reassembly instructions
Maintenance:
Scheduled maintenance tables and fluid capacities
Specifications:
Torque specifications, clearances and adjustment values for every procedure
Special Tools:
Special tool references where factory tooling is required
Technical Depth:
Workshop level depth written for professional technicians, detailed enough for DIY owners performing major work
Parts and Reference
Parts Information:
Component part numbers and exploded diagrams referenced within procedures
Illustration Support:
Detailed illustrations, diagrams and schematics accompany each repair section
Print Use:
Print only the pages you need for the job at hand
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Options:
Single engine option: 2.0L turbocharged and intercooled inline-4 (4G63T)
Engine Code:
4G63T
Aspiration:
Turbocharged with front-mounted air-to-air intercooler
Valvetrain:
DOHC 16-valve
Induction:
Electronic multi-point fuel injection
Fuel Requirement:
Premium unleaded fuel required
Performance
Horsepower:
271 hp (US spec)
Torque:
273 lb-ft (US spec)
Drive Layout:
Full-time all-wheel drive
🔧 Transmission
Transmission
Standard Transmission:
5-speed manual transaxle
Optional Transmission:
6-speed manual available on the 2004 Evolution VIII MR
Clutch:
Single dry plate clutch with hydraulic actuation
Differential:
Active Center Differential (ACD) with driver-selectable modes
Drivetrain Features
Drive Layout:
Full-time all-wheel drive
Differentials:
Front, center and rear differential service covered in the manual
Fluid Service:
Transaxle and differential fluid change procedures included
📐 Dimensions
Exterior
Wheelbase:
103.7 in (2,630 mm)
Overall Length:
178.7 in (approx. 4,540 mm)
Body Style:
Four-door sedan with rear spoiler
Overall Width:
N/A - not specified in the product listing
Weights
Curb Weight:
Approximately 3,260 lb (base trim without air conditioning)
Weight Note:
Exact figure varies by trim and equipment; verify against the door placard on your vehicle
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A - official NHTSA/IIHS ratings for this low-volume 2004 performance model are not specified in the product listing
Active Safety
ABS:
Anti-lock braking system standard
Brakes:
Brembo ventilated disc brakes at all four corners
Traction:
Full-time AWD with Active Center Differential for traction management
Passive Safety
Airbags:
Dual front airbags
Side Airbags:
N/A - not fitted to this model
Seat Belts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player; speaker count varies by trim
Instrumentation:
Turbo boost gauge and performance-oriented gauge package
Driver Assistance
Active Center Differential:
ACD with driver-selectable tarmac/gravel/snow modes
Stability Control:
N/A - not available on this generation; electronic stability control was not offered in 2004
Cruise Control:
Cruise control equipped
🔧 Maintenance
Service Intervals
Oil and Filter:
Regular service approximately every 7,500 miles; severe (turbo/enthusiast) use every 3,750 miles
Scheduled Maintenance:
Full interval tables for all services are included in the manual
Fluid Specifications
Engine Oil:
Viscosity per factory chart by climate; capacity listed in the manual
Coolant:
Long-life ethylene glycol coolant, capacity specified
Transaxle and Differentials:
Factory-specified gear oil for transaxle, transfer case and differentials
Brake Fluid:
DOT 3 or DOT 4 brake fluid per factory specification
Known Issues and Wear
Clutch Wear:
Clutch is a common wear item under aggressive turbo driving
Turbo Care:
Turbo oil feed/return condition and proper cool-down extend turbocharger life
Timing Belt:
Timing belt replacement at the scheduled interval is critical on the 4G63 interference engine
AWD Driveline:
Transfer case and differential fluid changes recommended for track or hard use
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors; Lancer Evolution sold under various distributor names in some markets
Heritage:
Developed from World Rally Championship competition; the Evolution line began in 1992 as a homologation special
Model Evolution
Generation:
The 2004 model is the Evolution VIII, the second generation officially sold in North America (from 2003)
2004 Update:
The Evolution VIII MR trim was added in 2004 with a 6-speed manual, Bilstein dampers and BBS wheels
Production
Production Location:
Japan
US Availability:
Imported to North America starting with the 2003 model year
🏆 Awards & Recognition
Recognition
Media Recognition:
The Evolution VIII was widely praised by automotive press as a benchmark performance sedan on its 2003-2004 US arrival
Rally Pedigree:
Based on Mitsubishi's WRC championship-winning Lancer Evolution rally platform
Collector Status:
The 2004 Evolution VIII, especially the MR trim, is regarded as a modern collector car
Formal Awards List:
N/A - specific award titles are not specified in the product listing