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2004 KTM 50 Mini Replacement Parts Catalog

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🏷️ Basic Information Identification Make: KTM Model: 50 Mini Model Variant: 50 Mini (junior motocross / minicycle) Model Year: 2004 Document Type: Replacement Parts Catalog (OEM part number reference) 👋...
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유형: Motorcycles
공급업체:
SKU: 97135
태그: 2004 Ktm Motorcycles
2004 KTM 50 Mini Replacement Parts Catalog
🏷️ Basic Information
Identification
Make:
KTM
Model:
50 Mini
Model Variant:
50 Mini (junior motocross / minicycle)
Model Year:
2004
Document Type:
Replacement Parts Catalog (OEM part number reference)
👋 Introduction
Market Position
Target Audience:
KTM dealers, service technicians, and owners sourcing factory parts for the 2004 50 Mini junior racing bike
Intended Use:
Identifying correct OEM part numbers for ordering, rebuilds, and repairs
Competitive Analysis
Advantage:
Factory-issued catalog with exploded-view diagrams and official KTM part numbers, eliminating guesswork when ordering components
Coverage:
Complete part breakdown of every assembly on the 2004 50 Mini
Key Features
Diagrams:
Exploded-view parts diagrams with component callouts
Part Numbers:
Official KTM part numbers for every component
Format:
Searchable PDF with zoomable illustrations
📋 Manual Details
Document Details
Coverage Areas:
Engine, chassis, suspension, wheels, brakes, controls, bodywork, and all hardware for the 2004 KTM 50 Mini
Manual Type:
Replacement Parts Catalog
Language:
English
Page Count:
N/A - not specified for this catalog
Format & Delivery
File Format:
Searchable PDF - zoomable, printable, bookmarked
Delivery Method:
Instant digital download - no shipping, no waiting
Compatibility:
Windows PC, Mac, tablets, and smartphones
Access:
Download again anytime after purchase
📖 Manual Coverage
Systems Covered
Engine:
Cylinder, piston, crankshaft, and engine case assemblies
Ignition:
Ignition system components and flywheel parts
Carburetor:
Carburetor assembly and jet parts
Clutch:
Clutch assembly components and hardware
Cooling:
Liquid cooling system components for the 50 Mini
Exhaust:
Expansion chamber and silencer parts
Frame & Bodywork:
Frame, fenders, seat, number plate, and decal components
Front Suspension:
Telescopic fork assemblies and seals
Rear Suspension:
Swingarm and rear shock absorber parts
Wheels & Brakes:
Wheels, tires, hubs, and drum brake components
Controls:
Handlebar, grips, levers, and cable parts
Electrical:
Wiring, switch, and electrical hardware
Information Included
Exploded Views:
Exploded-view diagrams for every assembly with numbered component callouts
Part Numbers:
Official KTM OEM part numbers for each component
Component ID:
Component identification and location guides
Hardware:
Fasteners, seals, bearings, and small hardware listings
Technical Depth & Use
Organization:
Bookmarked sections by assembly group for quick lookup
Searchable:
Full-text searchable PDF for fast part number lookup
Printable:
Print individual pages or sections for workshop use
Wear Items:
Identifies common service replacement parts such as pistons, seals, and bearings
Dealership Use:
Suitable for dealer parts counter ordering and service department reference
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
Single-cylinder two-stroke, liquid-cooled
Displacement:
Approximately 49 cc (KTM 50 class)
Cooling:
Liquid-cooled
Lubrication:
Premix (fuel-oil mixture), ratio per KTM specification
Performance & Fuel
Fuel System:
Carburetor
Transmission:
Single-speed automatic (centrifugal clutch)
Detailed Specs:
Refer to catalog and companion service manual for detailed factory specifications
🔧 Transmission
Transmission
Standard Transmission:
Single-speed with automatic centrifugal clutch
Optional Transmission:
N/A - not offered on the 2004 50 Mini
Final Drive:
Chain drive
Catalog Coverage:
Clutch and primary drive components listed in catalog for ordering
📐 Dimensions
Dimensions & Weights
Wheelbase:
N/A - not specified in parts catalog
Length:
N/A - not specified in parts catalog
Curb Weight:
N/A - not specified in parts catalog
Wheel Size Class:
Small-diameter mini wheels (typical 10-inch front / 10-inch rear class for 50 Mini)
Notes
Scope:
This catalog identifies parts and part numbers; dimension and weight data are found in the companion service manual
🛡️ Safety Features
Safety
Crash Test Ratings:
N/A - not applicable to off-road mini motorcycles
Active Features:
Front and rear drum brakes; kill switch / engine cut-out lanyard
Passive Features:
Protective bodywork and footpeg design per factory specification
Catalog Role:
Correct OEM brake and control parts ensure factory safety performance
💡 Technology Features
Technology
Infotainment:
N/A - competition mini motorcycle, no audio system
Driver Assistance:
N/A - not applicable to this model
Ignition Technology:
Electronic CDI ignition system
Catalog Coverage:
Ignition and electrical components listed with OEM part numbers
🔧 Maintenance
Service Intervals & Fluids
Service Intervals:
Refer to the companion service manual for KTM factory maintenance schedules
Fuel Mixture:
Premix two-stroke fuel-oil mixture at KTM specified ratio
Coolant:
Liquid cooling system - coolant specification per KTM manual
Chain:
Regular chain inspection, cleaning, and adjustment
Common Wear Items
Top-End Parts:
Piston, rings, and gaskets - frequent replacement on race-used 50 Minis
Seals:
Fork seals, crank seals, and water pump seals
Brakes:
Brake shoes and cables
Drive:
Drive chain, sprockets, and clutch components
📚 Vehicle History
Heritage
Manufacturer:
KTM - Austrian motorcycle manufacturer founded in 1934, renowned for competition motocross machines
Model Evolution:
The 50 Mini served as KTM's entry-level junior motocross bike, introducing young riders to the KTM SX line
Production Location:
Austria (KTM factory production)
Model Year:
2004 production year, part of the ongoing KTM 50 Mini / SX 50 junior lineup
🏆 Awards & Recognition
Recognition
Competition Standing:
The KTM 50 Mini class was widely used in youth motocross racing across Europe and North America
Brand Recognition:
KTM recognized as a leading manufacturer of competition off-road motorcycles
Formal Awards:
N/A - no specific model awards documented for this catalog edition
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