Target Audience:
Professional technicians and DIY owners performing their own service and repairs
Segment:
Recreation and utility all-terrain vehicles (ATVs)
Manual Purpose:
Complete A-Z mechanical and electrical repair reference for all Outlander models
Coverage:
All repairs covered A-Z, mechanical and electrical
Illustrations:
Detailed pictures and wiring diagrams throughout
Printing:
All pages printable - print only what you need
Manual Type:
Workshop / service repair manual
Coverage Areas:
Engine, fuel, exhaust, cooling, lubrication, transmission, drivetrain, suspension, steering, brakes, electrical, body
Page Count:
N/A - multi-hundred page factory document, see download for full contents
Delivery Method:
Instant digital download
Compatibility:
Windows PC, Mac, tablet and smartphone PDF readers
Printable:
Yes - all pages printable
Engine:
Complete teardown, inspection, rebuild and reassembly for all engine options
Fuel System:
Carburetor/fuel injection service, throttle body, fuel pump and tank procedures
Lubrication & Cooling:
Oil system, radiator, coolant replacement and troubleshooting
Exhaust System:
Removal, inspection and installation
Transmission / CVT:
CVT belt, clutch assembly and gearbox service and adjustment
Drivetrain:
Front and rear drive shafts, differentials, CV joints and boots
Suspension:
A-arms, shocks, springs and bushings service
Steering:
Steering column, tie rods and alignment procedures
Brakes:
Hydraulic disc brakes, pads, rotors, master cylinder and bleeding
Wheels & Tires:
Removal, installation and specifications
Electrical System:
Wiring diagrams, charging system, starter, ignition and lighting
Body & Frame:
Plastics, racks, frame inspection and torque specifications
Scheduled Maintenance:
Full periodic service intervals and checklists
Diagnostics:
Troubleshooting charts for mechanical and electrical faults
Torque Specifications:
Factory tightening torques throughout all chapters
Special Tools:
Required special tools and fabrication notes where applicable
Adjustments:
Valve clearance, throttle, brake and CVT adjustment procedures
Depth:
Complete factory-level teardown and rebuild procedures
Illustrations:
Detailed photographs, exploded views and diagrams
Printing:
All pages printable for shop use
Part Numbers:
Factory part numbers referenced where applicable
Fluid Capacities:
Oil, coolant and fluid capacities with specifications
Wear Limits:
Service limits for brakes, bearings, clutch and engine components
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Options:
Rotax 400 single, Rotax 500 V-twin, Rotax 650 V-twin and Rotax 800 V-twin
Engine Type:
4-stroke, liquid-cooled Rotax engines
Cooling:
Liquid cooled with radiator
Fuel System:
Carbureted on most models; fuel injection on higher trims depending on variant
Oil Type:
Per factory specification; see manual for exact grade and capacity per model
Valve Clearance:
Factory specifications included in manual
Bore & Stroke:
Listed per engine variant in the manual
Crash Test Ratings:
N/A - ATVs are not subject to automotive crash test ratings
Brakes:
Hydraulic disc brakes front and rear
Passive Features:
Operator restraint considerations, footwells and grab handles per ATV design standards
Owner Guidance:
Safe operating procedures and warnings included in the manual
Audio System:
N/A - no factory infotainment on this ATV
Driver Assistance:
N/A - not applicable to this vehicle class
Instrumentation:
Digital/analog gauge cluster with speedometer, odometer and indicator lamps
Electrical Accessories:
Lighting, auxiliary outlets and 4WD engagement electronics covered in wiring diagrams
Break-in Service:
Initial inspection and oil change after first hours of operation
Periodic Service:
Factory schedule for oil, filter, valves, CVT and drivetrain checks
Pre-Ride Checks:
Daily inspection checklist included
Engine Oil:
Factory-specified 4-stroke oil; grade and capacity per model in manual
Coolant:
Long-life ethylene glycol coolant specification
CVT Belt:
Common wear item - inspection and replacement procedures included
Brakes & CV Boots:
Common wear items - pads, rotors and CV boots covered with service limits
Manufacturer:
BRP (Bombardier Recreational Products), Canada
Brand Heritage:
Can-Am introduced as BRP's ATV line in 2006, building on Rotax engine heritage
Model Evolution:
The 2006 Outlander was the debut model year for the Outlander series, replacing the Bombardier DS/Bombardier ATV naming
Production Location:
BRP facilities in North America (Canada/Mexico)
