1994 Dodge Stealth Workshop Repair Service Manual

🏷️ Basic Information

Make:

Dodge

Model:

Stealth

Year:

1994

Platform:

Mitsubishi MZ-2

Chassis Code:

Z16A

👋 Introduction

Positioning:

The Dodge Stealth was Dodge's premium sports coupe from the early to mid-1990s, a rebadged version of the Mitsubishi 3000GT. It targeted performance-oriented buyers seeking advanced technology and striking design.

Competitors:

Competed against vehicles like the Chevrolet Corvette, Mazda RX-7, Toyota Supra, and Nissan 300ZX.

Unique Selling Points:

Available All-Wheel Drive (AWD), All-Wheel Steering (AWS), twin-turbocharged V6 engine option, advanced aerodynamic features (active aero on some trims), and a luxurious interior.

📋 Manual Details

All Models:

true

All Engines:

true

All Trims:

true

All Transmissions:

true

Estimated Pages:

1000+

Type:

Workshop Repair Service Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Service Repair:

Complete engine diagnostics, disassembly, assembly, rebuild procedures, timing, lubrication, cooling system integration.

Transmission Service Repair:

Coverage for both manual and automatic transmissions, including gear train, clutch, torque converter, hydraulic controls, and maintenance.

Brake System:

Front and rear brake system diagnosis, repair, rotor and pad replacement, hydraulic system bleeding, ABS component service.

Electrical System:

Complete electrical system schematics, component testing, diagnosis of lighting, starting, charging, and accessory circuits.

Wiring Diagrams:

Detailed and comprehensive wiring diagrams for all vehicle systems.

Suspension:

Front and rear suspension component replacement, alignment procedures, shock absorber and strut service, steering linkage.

Steering:

Power steering system diagnosis and repair, steering rack and pump service, steering column components.

Cooling System:

Radiator, water pump, thermostat, hoses, fan assembly diagnosis and replacement, coolant specifications.

Fuel Injection Fuel System:

Fuel pump, injectors, pressure regulator, fuel filter replacement, fuel system diagnostics, EFI component testing.

Emission System:

Emission control systems, catalytic converter, EGR system, oxygen sensors, evaporative emission control.

Heater Air Conditional:

HVAC system diagnosis, refrigerant service, blower motor, evaporator, condenser, heater core replacement.

Engine Control System:

ECU diagnostics, sensor testing (MAP, TPS, knock, etc.), actuator control, ignition system management.

Chassis Body:

Body panel removal and installation, frame specifications, chassis component servicing.

Restraint System:

Airbag system diagnosis, SRS component replacement, seatbelt mechanisms.

Interior:

Interior trim panel removal and installation, seating, dashboard components.

Differential Drive:

Front and rear differential service, oil change, seal replacement, AWD system components.

Axle:

Front and rear axle shaft replacement, CV joint service, axle seals.

General Maintenance:

Routine maintenance checks, fluid level checks, filter replacements, belt inspection and replacement.

Troubleshooting:

Systematic troubleshooting guides, common symptom analysis, diagnostic trouble codes (DTCs).

Periodic Lubrication:

Lubrication points and schedules for various vehicle components.

Repair Procedure Information:

Detailed substeps for all repair procedures.

Notes Cautions Warnings:

Critical safety and procedural information highlighted throughout.

Numbered Instructions:

Step-by-step guidance for every repair.

Illustrations Drawings Photos:

Detailed visuals to guide repairs.

Diagnostics:

Comprehensive diagnostic procedures for all systems.

Disassembly Assembly:

Detailed instructions for component removal and reinstallation.

Cleaning Reinstalling:

Procedures for cleaning components before reassembly.

Depth:

Professional technician-level detail covering diagnostics, repair, and maintenance.

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT enabled

Binding:

Digital Download (No physical binding)

Paper Type:

N/A (Digital Format)

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Type Base:

Naturally Aspirated V6

Engine Displacement Base:

3.0 Liters (2972 cc)

Engine Code Base:

6G72

Horsepower Base:

222 hp @ 6000 rpm

Torque Base:

200 lb-ft @ 4500 rpm

Engine Type Turbo:

Twin-Turbocharged V6

Engine Displacement Turbo:

3.0 Liters (2972 cc)

Engine Code Turbo:

6G72TT

Horsepower Turbo:

300 hp @ 6000 rpm

Torque Turbo:

307 lb-ft @ 4500 rpm

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

🔧 Transmission

Transmission Type Base:

5-speed Manual

Transmission Type Optional:

4-speed Automatic with Sport Mode

AWD Option:

Available on Twin-Turbo models, also featured an viscous coupling center differential and electronically controlled clutch pack.

Aws Option:

Available on Twin-Turbo models, with rear-wheel steering system.

📐 Dimensions

Length:

182.3 inches (4630 mm)

Width:

70.9 inches (1800 mm)

Height:

49.2 inches (1250 mm)

Wheelbase:

97.2 inches (2470 mm)

Curb Weight Base:

3,573 lbs (1621 kg)

Curb Weight Turbo:

3,737 lbs (1695 kg)

🛡️ Safety Features

NHTSA Front Crash Rating:

Not extensively documented for this specific year and model, typical for its era.

ABS:

Standard on all models

Aws:

Optional on Twin-Turbo models (All-Wheel Steering)

Airbags:

Driver and passenger front airbags (SRS)

Seatbelts:

3-point front seatbelts with pretensioners

💡 Technology Features

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Premium audio systems with amplifiers were available.

Climate Control:

Automatic climate control with digital readouts on higher trims.

Active Aero:

Retractable front air dam and rear spoiler that adjusted based on speed for improved aerodynamics. Included on Twin-Turbo models.

Ecs:

Electronic Control Suspension system offered adjustable ride damping (comfort, sport, auto modes). Included on Twin-Turbo models.

Connectivity Features:

Limited by 1994 standards; primarily focused on audio and climate control systems. No integrated Bluetooth or navigation.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended).

Engine Coolant Flush:

Every 30,000 miles or 24 months.

Timing Belt Replacement:

Every 60,000 miles or 5 years (critical for interference engines).

Engine Oil Spec:

API SG or higher, SAE 10W-30 or 5W-30 (check manual for specific climate recommendations)

Coolant Spec:

Mitsubishi Diaqueen Super Long Life Coolant (or equivalent long-life ethylene glycol based coolant).

Transmission Fluid Manual:

API GL-4, SAE 75W-90 synthetic gear oil.

Transmission Fluid Automatic:

Mitsubishi Diaqueen ATF SP-III (or equivalent ATF SP-III).

Common Problem 1:

ECS (Electronic Control Suspension) system failure, leading to stiff ride or leaks.

Common Problem 2:

Oil leaks from valve covers or oil pan gaskets.

Common Problem 3:

Active aero system malfunctions (wings not deploying/retracting).

Common Problem 4:

Corrosion on underbody components and fuel lines, especially in rust-prone areas.

Common Problem 5:

Early models of ABS systems could be prone to failure.

📚 Vehicle History

Dodge Sports Cars:

Dodge has a history of performance-oriented vehicles, though the Stealth represented a departure with its Japanese engineering origins.

Stealth Introduction:

Introduced for the 1991 model year as a joint venture with Mitsubishi, based on the Mitsubishi 3000GT.

1994 Updates:

Minor cosmetic updates and potential powertrain refinements, building on the foundation of the earlier models.

Manufacturing Location:

Japan (assembled by Mitsubishi)

Production Years:

1991-1996

🏆 Awards & Recognition

Industry Acknowledgements:

While specific awards for the 1994 Stealth are not widely publicized, its platform (Mitsubishi 3000GT) received acclaim for its technological advancements and performance in automotive publications during its production run.