Target Audience:
Fleet operators, tradespeople, and DIY owners needing a heavy-duty full-size van
Competitive Advantage:
Maximum one-ton payload and towing capacity with simple, durable pushrod V8 powertrains
Key Features:
Body-on-frame construction, rear-wheel drive, choice of 5.2L or 5.9L V8, high roof and extended length options
Coverage Areas:
Complete service, repair, and troubleshooting procedures for all vehicle systems
Manual Type:
Factory-style service and repair manual software
Page Count:
Digital format - comprehensive multi-system coverage, page count varies by section
Delivery Method:
Instant digital download
Engine Mechanical:
5.2L and 5.9L V8 - removal, disassembly, machining specs, reassembly
Fuel and Emissions:
Multi-port fuel injection, throttle body, EVAP and emissions controls
Ignition System:
Distributor, coil, spark control diagnostics
Cooling System:
Radiator, water pump, thermostat, hoses testing and replacement
Automatic Transmission:
A727/A518 family 3- and 4-speed automatics - service and overhaul
Driveline:
Driveshaft, universal joints, differential and axle service
Suspension:
Front twin I-beam/coil, rear leaf springs, shock replacement
Steering:
Recirculating ball steering gear, power steering pump service
Brakes:
Front disc, rear drum, ABS diagnostics, hydraulic system bleeding
Heating and Air Conditioning:
HVAC controls, compressor, refrigerant recovery and recharge
Electrical:
Wiring diagrams, charging, starting, lighting, gauges
Body and Interior:
Doors, panels, seats, trim, windshield and glass
Diagnostic Procedures:
Onboard diagnostics (OBD-I/OBD-II transition era), trouble code retrieval and testing
Torque Specifications:
Complete fastener torque tables for all major assemblies
Technical Depth:
Step-by-step procedures with specifications for professional technicians
Special Tools:
Identified where required, with alternatives where applicable
Parts Information:
Part numbering references, wear limits, and interchange specifications
Fluid Capacities:
Engine oil, coolant, transmission, and differential capacities
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
5.2L (318 cu in) Magnum V8
Optional Engine:
5.9L (360 cu in) Magnum V8
Configuration:
90-degree OHV pushrod V8, sequential multi-port fuel injection
5.2L Output:
Approximately 225 hp / 295 lb-ft torque
5.9L Output:
Approximately 245 hp / 335 lb-ft torque
Fuel System:
Sequential multi-port fuel injection (SMPI)
Fuel Requirement:
Regular unleaded 87 octane
Wheelbase:
127.6 in (regular) or 109.6 in extended body options
Length:
Approximately 212-231 in depending on body configuration
Curb Weight:
Approximately 4,900-5,500 lb depending on configuration
GVWR:
Approximately 8,800 lb (one-ton class)
Verification:
N/A - exact figures vary by body length and equipment; confirm against door jamb label
Crash Test Ratings:
N/A - full-size vans of this era were not comprehensively rated by NHTSA
Passive Features:
Driver airbag, side-impact door beams, collapsible steering column
Active Features:
Four-wheel anti-lock brakes (ABS), daytime running lights not fitted
Restraints:
3-point front belts, lap/shoulder rear belts depending on configuration
Audio System:
AM/FM radio with optional cassette and CD player, premium Infinity option
Driver Assistance:
N/A - no driver assistance systems on this era
Convenience:
Optional cruise control, tilt steering, power windows and locks
Climate:
Optional factory air conditioning with rear blower on passenger vans
Oil and Filter:
Every 3,000-7,500 miles depending on service conditions
Air Filter:
Inspect every 7,500 miles, replace as needed
Spark Plugs:
Inspect/replace per severe or normal service schedule
Transmission Fluid:
Replace at severe service intervals; recommend shorter for towing use
Coolant:
Replace at scheduled intervals; verify concentration annually
Engine Oil:
API-rated SAE 5W-30 or 10W-30 per temperature range
Transmission Fluid:
Mopar ATF+3 (ATF+2 acceptable for earlier fill)
Coolant:
Ethylene glycol low-silicate antifreeze mix
Differential:
GL-5 gear oil, additive required for limited-slip
Common Wear Items:
Ball joints, tie rod ends, universal joints, brake components under load
Plenum Gasket:
Magnum V8 intake plenum gasket leakage can occur at higher mileage
Inspection:
Check for rust on frame, floors, and rear door hinges on older vans
