Segment:
Light passenger car
Target audience:
First-car buyers, commuters and city drivers
Best for this manual:
DIY owners, mechanics and workshops
Segment rivals:
Toyota Echo, Mazda 2, Honda Jazz, Hyundai Getz
Advantage:
Affordable pricing with a 5-door practicality focus
Serviceability:
Simple mechanicals make DIY maintenance straightforward
Coverage areas:
Engine, transmission, brakes, suspension, electrical, body, HVAC, wiring diagrams
Manual type:
Workshop service repair manual
Page count:
N/A - multi-document set, full factory coverage
File format:
PDF (requires Adobe Acrobat Reader)
Delivery method:
Instant digital download after purchase
Packaging:
ZIP archive, extract with WinZip or WinRAR before use
Compatibility:
All Windows versions, all Mac versions, plus tablet and phone viewers
Engine mechanical:
Full teardown, inspection and rebuild procedures
Engine control system:
ECU diagnostics, sensor and actuator testing
Fuel system:
Fuel pump, injectors and tank service
Cooling system:
Radiator, thermostat, water pump and fan circuits
Exhaust system:
Manifold, muffler and mounting replacement
Battery / starting system:
Charging and starter circuit diagnostics
Automatic transmission:
Aisin 81-40LE 4-speed service and overhaul
Manual transmission:
D16 and Y4M 5-speed service and overhaul
Clutch system:
Clutch removal, inspection and adjustment
Drive axle system:
CV joints and halfshaft replacement
Suspension system:
Front and rear strut, spring and bush service
Brakes:
Hydraulic, disc and drum, parking brake
ABS:
Anti-lock brake system diagnosis and repair
Steering:
Manual and power steering, column and wheel
Body, Electrical & Interior
Wiring:
Complete schematic diagrams
Lighting system:
Exterior and interior lamp service
HVAC:
Manual and automatic heating and air conditioning
Entertainment and navigation:
Audio and navigation unit removal and service
Immobilizer and anti-theft:
Security system diagnostics
Remote function and vehicle access:
Keyless entry, locks, shift lock control
Body repair:
Panel alignment and body repair procedures
Exterior and interior trim:
Bumpers, console, instrument panel, trim panels
Windows and sunroof:
Glass regulators and sunroof mechanisms
Wiper and washer:
Linkage, motor and washer service
Horn / mirrors / seats / seat belts:
Component removal, testing and adjustment
Procedures included:
Step-by-step service, removal, installation and adjustment
Specification data:
Torque settings, tolerances and fluid capacities
Diagnostics:
Fault-finding charts and electrical schematics
Parts information:
Part identification within procedures and exploded views
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary engine:
1.6L inline-4 petrol naturally aspirated DOHC (LXT/LXV)
Other engines covered:
1.2L I4 DOHC petrol; 1.4L I4 L95/LDT DOHC/SOHC; 1.5L inline-4
Configuration:
Inline 4-cylinder, 16-valve DOHC
Valvetrain:
Double overhead camshaft
Fuel type:
Petrol (unleaded)
Fuel delivery:
Sequential multi-point fuel injection
Fuel tank:
Approximately 45 litres
Power output:
Approximately 76 kW at 6000 rpm (1.6L)
Torque:
Approximately 145 Nm at 3600 rpm (1.6L)
Emission control:
Catalytic converter with closed-loop ECU control
Standard transmission:
5-speed manual (DWM D16 or Y4M synchronized/sliding)
Optional transmission:
4-speed automatic Aisin 81-40LE
Drivetrain:
Front-wheel drive
Clutch:
Single dry-plate with hydraulic actuation
Shift lock control:
Covered for automatic models
Service content:
Fluid change, adjustment and full overhaul procedures
Drive axles:
CV joint and halfshaft service covered
ANCAP rating:
Tested in this era; see ANCAP for variant-specific results
Crash test information:
N/A - not detailed in the manual
ABS:
Anti-lock braking system with electronic control
Braking:
Hydraulic disc front, drum rear
Immobilizer:
Factory engine immobilizer system
Airbags:
Dual front airbags
Seat belts:
Front belt with pretensioners; service covered
Body structure:
Reinforced safety cell with crumple zones
Scheduled servicing:
Interval charts included in the manual
Engine oil change:
Typically every 10,000 km or 6 months for this era
Spark plugs:
Replace per scheduled service chart
Engine oil:
Viscosity grade and capacity specified in manual
Coolant:
Ethylene glycol mix; capacity listed
Automatic transmission fluid:
Aisin 81-40LE specified ATF
Brake fluid:
DOT 3 or DOT 4 specification
Known Issues / Common Wear
Common wear items:
CV boots, suspension bushes, brake pads and wiper blades
Timing belt:
Inspect and replace per interval on belt-driven engines
Body corrosion checks:
Body repair section covers panel and corrosion repair
Manufacturer:
Holden (General Motors Australia)
Origin:
TK Barina derived from GM Daewoo Chevrolet Aveo platform
Badge engineering:
Related to Chevrolet Aveo / Daewoo Kalos
Predecessor:
Barina XC (Daewoo Kalos-based)
Generation:
TK generation, 2005 facelift carried through to 2011
Body styles:
Hatchback and notchback (sedan)
Production location:
Bupyeong, South Korea (GM Daewoo)
