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Daihatsu Charade Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Engine Codes: CB-23, CB-61, CB-80 Production Years Covered: Multiple generations covered due to shared Type CB engine types; manual is stated to...
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🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Engine Codes:
CB-23, CB-61, CB-80
Production Years Covered:
Multiple generations covered due to shared Type CB engine types; manual is stated to be suitable for other years of manufacture within the applicable generations
👋 Introduction
Market Position
Positioning:
Economical and practical compact car, popular in many global markets for fuel efficiency and affordability
Target Demographic:
Budget-conscious consumers, first-time car buyers, and drivers prioritizing fuel efficiency and low running costs
Competitive Analysis
Competitors:
Suzuki Swift, Nissan March (Micra), Toyota Starlet, and Ford Fiesta, depending on market
Key Features
Features:
Compact size, fuel efficiency, affordability, reliable Type CB small displacement engines, practical hatchback design
Manual Value Proposition:
Same type of resource used by official dealership technicians, offering high detail, accuracy, and comprehensiveness for DIY enthusiasts and independent repair shops
📋 Manual Details
Coverage Areas
Areas Covered:
Global (English language)
Applicability:
Suitable for other years of manufacture, as vehicles are built in generations and core Type CB engine systems and related chassis components remain consistent across a range of years
Manual Type
Type:
Workshop Manual / Factory Service Manual (FSM)
Page Count:
N/A - not specified in product information, but implied to be comprehensive (Full FSM)
Format and Delivery
Format:
PDF
Binding:
Digital (PDF)
Delivery:
Instant digital download
Download Assistance:
Recommendations provided for using download managers for large files to prevent timeouts during download
📖 Manual Coverage
Powertrain Systems
Engine Mechanical:
Full coverage of engine mechanical systems
Lubrication and Cooling:
Engine lubrication and cooling systems service and repair
Fuel and Emission Control:
Engine fuel and emission control system, including EGR valves, catalytic converters, emission control sensors, and diagnostic procedures
Accelerator Control:
Accelerator control adjustment and service
Fuel and Exhaust:
Fuel and exhaust systems
Clutch:
Clutch service, adjustment, and replacement
Manual Transmission:
Servicing, repair, and overhaul procedures
Automatic Transmission:
Servicing, repair, and overhaul procedures
Propeller Shaft and Differential:
Propeller shaft and differential carrier service
Front and Rear Axle:
Front axle and rear axle service and repair
Chassis Systems
Suspension:
Front and rear suspension service and repair
Brake System:
Complete brake system diagnosis and repair
Steering System:
Steering system service and repair
Body and Electrical
Restraint System:
Restraint system function and servicing
Body and Trim:
Body and trim procedures
Heater and Air Conditioner:
Heater and air conditioner service
Electrical System:
Electrical system diagnosis and repair with schematics
Procedures Included
Service and Repair:
All service and repair procedures
Diagnostics:
Diagnosis of faults and troubleshooting guides
Engine Rebuilding:
Disassembly, component inspection, machining specifications, and reassembly for complete engine overhauls
Transmission Overhaul:
Step-by-step overhaul of manual and automatic transmissions with torque specs and assembly sequences
Wheel Alignment:
Front and rear alignment specs including camber, caster, and toe angles
General and Maintenance:
General information and maintenance sections
Technical Depth
Depth:
Comprehensive, suitable for dealership technicians: maintenance, service, diagnosis, and repair
Diagnostic Procedures:
Procedures for engine performance issues, transmission faults, brake problems, and electrical circuit failures using diagnostic charts and specifications
Electrical Schematics:
Comprehensive electrical diagrams for all vehicle systems
Specifications and Tolerances:
Detailed torque values, clearances, and wear tolerances for all major mechanical and electrical components
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu CB Series
Engine Codes Covered:
CB-23, CB-61, CB-80
Configuration:
Inline 3-cylinder, SOHC, naturally aspirated (typical for these variants)
Design:
Compact and lightweight design optimizing fuel economy and packaging, with overhead camshaft for efficient valve operation
Performance
Displacement:
Approximately 847cc to 993cc depending on specific CB variant
Horsepower:
Approximately 45-60 HP depending on variant and market regulations
Torque:
Varies by specific engine code; generally modest, suited for city driving
Fuel System
Fuel Delivery:
Carbureted on many CB engine variants, though later models may have fuel injection
🔧 Transmission
Standard Transmission
Type:
Manual transmission (likely 4-speed or 5-speed)
Optional Transmission
Type:
Automatic transmission (likely 3-speed)
Features
Coverage:
Both manual and automatic transmissions covered, including servicing, repair, and full overhaul procedures
📐 Dimensions
Exterior
Body Styles:
Primarily hatchback, 3-door and 5-door configurations depending on generation
Wheelbase:
N/A - not specified for this model range
Length:
N/A - not specified for this model range
Weights
Curb Weight:
Typically light, in the range of 700-850 kg depending on model and configuration
🛡️ Safety Features
Ratings
Crash Test Information:
N/A - specific crash test ratings not provided; older vehicles may not have standardized ratings per modern standards
Passive Features
Restraint System:
Manual covers restraint system function and servicing, likely seat belts and possibly airbags in later models/trims
Body Structure:
Body and trim repair procedures covered for structural and panel work
💡 Technology Features
Infotainment
Audio System:
Basic infotainment of the era (radio, cassette player) covered with electrical integration and servicing; advanced features not expected for this model
Driver Assistance
Assistance Features:
Minimal for the era; manual covers basic functions such as wipers, lighting systems, and horn
Connectivity
Connectivity Features:
No modern connectivity features; manual focuses on the vehicle's core electrical systems
🔧 Maintenance
Service Intervals
Interval Recommendations:
Detailed recommended service intervals for all major components and fluids, including oil changes, filter replacements, spark plugs, and timing belts if applicable
Fluid Specifications
Engine Oil:
SAE viscosity grades and API service classifications detailed, likely 10W-30 or 10W-40 for small displacement naturally aspirated engines
Coolant:
Ethylene glycol-based coolant with recommended mixture ratio (e.g., 50/50 with distilled water); required concentration and type specified
Transmission Fluid:
Specific ATF types or manual transmission gear oil specifications and viscosity grades provided
Brake Fluid:
DOT specification listed (e.g., DOT 3 or DOT 4)
Power Steering Fluid:
Correct power steering fluid type specified if equipped
Known Issues and Common Wear
Common Charade Issues:
Carburetor tuning/rebuilds, exhaust system corrosion, suspension wear (bushings, ball joints), and electrical gremlins in older wiring; the manual provides solutions
Routine Maintenance:
Step-by-step guides for oil and filter changes, air filter and spark plug replacement, fuel filter replacement, brake pad/shoe replacement, and coolant flushes
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu, a long-established manufacturer of small, economical, and often innovative vehicles with a focus on lightweight construction and efficient powertrains
Model Evolution
Charade Generations:
Multiple generations with significant styling and engineering updates; this manual targets models fitted with the Type CB engines prevalent in several key generations
Production
Manufacturing Regions:
Primarily manufactured in Japan, with assembly plants in other countries as well
🏆 Awards & Recognition
Recognition
Model Recognition:
N/A - no specific awards documented for this model; the Charade was widely recognized in its era as an economical and reliable compact car
Market Standing:
Popular in many global markets for fuel efficiency and affordability, competing successfully with the Suzuki Swift, Nissan Micra, Toyota Starlet, and Ford Fiesta