Target Audience:
Farm, ranch, hunting, and worksite operators needing a capable utility side-by-side at an accessible price point.
Primary Use:
Utility work, property maintenance, and recreational trail riding in demanding environments.
Competitive Advantage:
Robust build quality and utility capability with lower purchase and maintenance costs than comparable Japanese and American side-by-sides.
Durability:
Heavy-duty chassis and drivetrain engineered for reliability in harsh working conditions.
Payload Capability:
Rear cargo bed designed for hauling tools, feed, and equipment.
Ease of Operation:
Simple, user-friendly controls suitable for both work crews and recreational owners.
Coverage Areas:
Complete repair, servicing, troubleshooting, and maintenance procedures for the HS800 UTV.
Vehicle Model Years:
2010-2013
Page Count:
Hundreds of pages with detailed photographs and diagrams
Manual Type:
Service Repair Workshop Manual
Illustrations:
Step-by-step photos and highly detailed exploded diagrams
Delivery Method:
Instant download
Engine:
Complete engine repair, rebuild, and troubleshooting procedures.
Fuel System:
Fuel tank, pump, carburetor/FI servicing and diagnosis.
Cooling System:
Radiator, coolant, thermostat, and fan testing and replacement.
Electrical System:
Wiring diagrams, battery, charging, starting, and lighting circuits.
Ignition System:
CDI, coils, spark plug, and timing procedures.
Transmission & Drivetrain:
CVT clutch system, gearbox, driveshaft, and differential service.
Front & Rear Suspension:
A-arms, shocks, bushings, and alignment procedures.
Steering System:
Steering wheel, shaft, and rack inspection and adjustment.
Brake System:
Hydraulic brake inspection, pad and rotor replacement, bleeding.
Wheels & Tires:
Wheel removal, tire service, and torque specifications.
Body & Frame:
Panel removal, cargo bed, seat, and chassis repair.
Maintenance Schedules:
Periodic inspection and service intervals.
Troubleshooting:
Systematic diagnostics for engine, electrical, and drivetrain faults.
Assembly & Disassembly:
Step-by-step teardown and reassembly instructions.
Torque Specifications:
Factory fastener torque values throughout.
Special Tools:
Tool requirements and usage noted where needed.
Detail Level:
Full workshop depth for professional technicians and DIY owners.
Photographs & Diagrams:
Detailed photographs plus exploded-view parts diagrams for every major assembly.
Wiring Diagrams:
Complete electrical schematics included.
Exploded Diagrams:
Detailed exploded diagrams to identify and order correct components.
Part Identification:
Component references supporting accurate parts replacement.
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
Single-cylinder liquid-cooled 4-stroke
Displacement:
Approximately 800 cc class utility engine
Fuel System:
Carbureted or electronic fuel injection depending on model year
Cooling:
Liquid cooling with radiator and electric fan
Intended Output:
Tuned for low-end torque suited to hauling and towing
Exact Power Figures:
N/A - not published in factory literature for this model
Standard Transmission:
Automatic CVT (continuously variable transmission) with forward, neutral, and reverse
Drive Type:
Driveshaft to rear differential; select models with front drive assist
CVT Features:
Centrifugal clutch system with drive and driven pulleys
Final Drive:
Gear reduction differential
Rollover Protection:
ROPS-certified roll cage structure
Seat Belts:
Lap or 3-point restraints for operator and passenger
Braking:
Four-wheel hydraulic disc brakes
Lighting:
Headlights, taillights, and brake lights for worksite visibility
Crash Test Ratings:
N/A - UTVs are not subject to consumer crash test ratings
Engine Oil & Filter:
Replace every 50 operating hours or 6 months
Air Filter:
Inspect every 25 hours; clean or replace as needed, more often in dusty conditions
CVT System:
Inspect belt and clutch every 100 hours
Valve Clearance:
Check at major service intervals
Brakes & Fluids:
Inspect pads, lines, and fluid level every 25 hours
Engine Oil:
SAE 10W-40 4-stroke motor oil, API service class SJ or higher
Coolant:
Ethylene glycol antifreeze mixed with distilled water
Gear Oil:
SAE 80W-90 gear oil for differentials and gearbox
Brake Fluid:
DOT 4 hydraulic brake fluid
Known Issues & Wear Items
Common Wear Items:
CVT drive belt, brake pads, suspension bushings, and wheel bearings under heavy use
Maintenance Tips:
Grease all fittings and check fastener torque regularly for work-duty operation
Manufacturer:
Hisun, a Chinese powersports manufacturer producing ATVs and UTVs for global markets since the 1990s
Market Presence:
Supplied vehicles widely sold in North America under Hisun and various partner brands
Model Introduction:
HS800 introduced as a mid-size utility side-by-side
Production Run:
2010 through 2013 with incremental updates to drivetrain and trim
Successor Models:
Platform carried forward into later Hisun Vector and Sector series
Production Location:
Chongqing, China
