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1991-1995 Mitsubishi Sigma Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sigma Model Generation: Second Generation (ES / ES-S / GSi / GSi-S) Model Years Covered: 1991-1995 Chassis Codes: F15A, F17A, F25A, F27A Engine...
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1991-1995 Mitsubishi Sigma Workshop Manual1991-1995 Mitsubishi Sigma Workshop Manual1991-1995 Mitsubishi Sigma Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma
Model Generation:
Second Generation (ES / ES-S / GSi / GSi-S)
Model Years Covered:
1991-1995
Chassis Codes:
F15A, F17A, F25A, F27A
Engine Codes Covered:
6G71, 6G72, 6G73
Trim Levels:
ES, ES-S, GSi, GSi-S and other regional trims
👋 Introduction
Market Position
Market Position:
Mid-size luxury sedan, known as the Diamante in some markets
Target Audience:
Professional technicians and DIY owners
Differentiation:
Advanced-for-the-era V6 options and sophisticated suspension
Key Features
Engines:
Available V6 engines
Drivetrain:
Optional All-Wheel Drive (AWD)
Suspension:
Independent rear suspension
Safety:
Available anti-lock braking system (ABS)
📋 Manual Details
Publication
Language:
English
Page Count:
Approximately 1,200+ pages
Manual Type:
Workshop Manual / Service Manual
Coverage Areas:
Mechanical, electrical, body, chassis, diagnostics, maintenance, repair, troubleshooting
File & Delivery
File Format:
PDF, optimized for printing and digital searchability
Print Quality:
High-resolution scans of original factory documentation
Binding Type:
N/A — digital format
Printable:
Yes — printable sections and pages
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, engine control system (ECU), fuel, ignition, cooling, lubrication, exhaust
Transmission:
Automatic and manual transmission service
Drivetrain:
FWD/AWD drivetrain, drive axles, clutch
Suspension & Steering:
Front and rear suspension, steering system, wheel alignment
Brakes:
Braking system including ABS
Climate Control:
HVAC system service
Electrical:
Wiring diagrams, lighting, audio, body control module (BCM)
Safety Systems:
SRS airbag system diagnostics
Body:
Body panel repair, interior trim removal and installation
Procedures & Depth
Maintenance:
Routine maintenance and scheduled servicing
Overhaul:
Engine overhaul and transmission service
Repairs:
Brake repair, suspension replacement, clutch replacement, exhaust repair, fuel system cleaning
Diagnostics:
Troubleshooting charts, DTC interpretation for OBD-I systems
Wiring Diagrams:
Comprehensive schematics for engine management, lighting, accessories, audio and safety systems
Specifications:
Full specifications and procedures
Technical Depth:
Fluid changes through engine rebuilds, transmission overhauls and complex electrical diagnostics
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.0 L SOHC V6 (6G72)
Engine Variants:
2.0 L SOHC I4 (4G63), 2.5 L SOHC V6 (6G73), 3.0 L SOHC V6 (6G72), 3.0 L DOHC V6 (6G72)
Fuel System:
Electronic Fuel Injection (EFI), multi-point
Emissions Control:
Catalytic converter, EGR, oxygen sensors
Performance
2.0 L I4 Horsepower:
Approx. 133 hp @ 6,000 RPM
2.5 L V6 Horsepower:
Approx. 170 hp @ 6,000 RPM
3.0 L SOHC V6 Horsepower:
Approx. 195 hp @ 6,000 RPM
3.0 L DOHC V6 Horsepower:
Approx. 210 hp @ 6,000 RPM
Torque (3.0 SOHC V6):
Approx. 205 lb-ft @ 4,500 RPM
Cooling & Lubrication
Cooling System:
Pressurized, liquid-cooled
Lubrication:
Forced lubrication with oil pump and filter
🔧 Transmission
Gearboxes
Standard Transmission:
4-speed automatic
Optional Transmission:
5-speed manual (less common; usually with I4 or smaller V6)
Drivetrain:
FWD; AWD available
Features & Fluids
Automatic Features:
Sportronic sequential shifting on some models; ECU-managed shift points
AT Fluid Spec:
Diamond SP III or equivalent Dexron III/Mercon
AT Fluid Capacity:
Approx. 7.5-8.5 liters (dry fill)
📐 Dimensions
Exterior
Wheelbase:
Approx. 110.2 in (2,799 mm)
Length:
Approx. 191.3 in (4,860 mm)
Width:
Approx. 70.5 in (1,790 mm)
Height:
Approx. 56.3 in (1,430 mm)
Trunk Volume:
Approx. 15.5 cu ft (0.44 cu m)
Weights & Wheels
Curb Weight:
Approx. 3,300-3,700 lbs (1,497-1,678 kg), by configuration
GVWR:
Typically around 4,500-4,800 lbs (2,041-2,177 kg)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 in)
Standard Tires:
P205/60R15 or P215/55R16 (by trim and year)
🛡️ Safety Features
Ratings
Safety Ratings:
Average to good for its era; specific NHTSA/IIHS results vary by market and year
Active Features
ABS:
Optional anti-lock braking system
Traction Control:
On some AWD models
Steering:
Variable assist power steering
Passive Features
Airbags:
Driver and passenger front airbags standard on most models from 1992 onwards
Structure:
Side impact door beams and crumple zones
Seatbelts:
Pretensioner seatbelts
Child Safety:
Rear door child safety locks
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette; optional CD player
Premium Audio:
Optional premium sound systems
Climate Control:
Manual or optional automatic climate control
Driver Assistance
ABS:
Optional anti-lock braking
Cruise Control:
Available
Convenience:
Power windows and locks; keyless entry on later models/higher trims
Lighting:
Halogen headlights; optional fog lights; power-adjustable headlights
Connectivity:
None by era — no Bluetooth or smartphone integration
🔧 Maintenance
Service Intervals
Oil Change:
3,750 mi (6,000 km) / 3 months severe; 7,500 mi (12,000 km) / 6 months normal
Timing Belt:
Every 60,000 mi (96,000 km) on V6 engines — critical interval, interference design
Coolant Flush:
Every 30,000 mi (48,000 km) or 2 years
Fluid Specifications
Engine Oil:
API SG or SH; SAE 5W-30 or 10W-30 (per ambient temperature)
Coolant:
Long-life green type, 50/50 mix with distilled water
Power Steering Fluid:
Dexron II/III ATF or dedicated PS fluid
Brake Fluid:
DOT 3 or DOT 4
Known Issues & Parts
Timing Belt:
Failure on V6 can cause catastrophic damage — replace on schedule
Other Known Issues:
Crank sensor failures, AT solenoid issues, EGR clogging, rust on arches/rockers, door lock actuators, headlight condensation, heater core leaks
Oil Filter Examples:
Wix 51540, Fram PH3569, Bosch 3323 (verify per engine)
Air Filter Examples:
Wix 42756, Fram CA3984 (verify per engine)
Spark Plugs:
NGK BKR5EKU or equivalent; iridium for longer life
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors (Mitsubishi Group)
Heritage:
Engineering innovation with rally-bred performance and durability
Platform:
Shared platforms and components with the Diamante
Generation:
Second generation refined styling and technology (1991-1995)
Production
Production Years:
1990-1996 global model lifespan for this generation
Production Locations:
Primarily manufactured in Japan
🏆 Awards & Recognition
Recognitions
Model Accolades:
The Diamante (global equivalent) was often praised for its V6 engines and available AWD
Sigma Awards:
N/A — specific awards for the Sigma variant are market-dependent
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