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2000 KTM 400 520 Replacement Parts Catalog

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🏷️ Basic Information Identification Make: KTM Model: 400 / 520 SX and MXC Model Year: 2000 Document Type: OEM Replacement Parts Catalog Engine Sizes Covered: 400cc and 520cc four-stroke singles...
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Tipo: Motorcycles
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Sku: 120583
2000 KTM 400 520 Replacement Parts Catalog
🏷️ Basic Information
Identification
Make:
KTM
Model:
400 / 520 SX and MXC
Model Year:
2000
Document Type:
OEM Replacement Parts Catalog
Engine Sizes Covered:
400cc and 520cc four-stroke singles
👋 Introduction
Purpose and Audience
Target Users:
KTM dealers, service departments, race teams, and DIY owners ordering replacement parts
Primary Use:
Parts identification for disassembly, repair, and reassembly of the 2000 KTM 400/520
Source:
Official KTM OEM factory publication
Value for Owners:
Correct ordering of factory part numbers; avoids wrong or mismatched components
Key Features
Illustrations:
Fully illustrated with exploded parts diagrams
Part Numbers:
Complete factory part numbers listed by section
Organization:
Parts grouped into numbered sections for quick lookup
Completeness:
Complete catalog covering every component of the bike
📋 Manual Details
Document Information
Coverage:
All components and assemblies of the 2000 KTM 400 and 520
Manual Type:
OEM Replacement Parts Catalog with exploded diagrams
Language:
English
Page Count:
N/A - varies by print edition; full catalog included
Format and Delivery
File Format:
PDF
Delivery Method:
Instant download after purchase
Usage:
Unlimited access - use as many times as needed
Printing:
Printable pages for workshop use
Binding:
Digital
📖 Manual Coverage
Sections Covered
Engine:
Complete engine internals, cylinder, piston, crankshaft
Cylinder Head:
Valves, camshaft, rocker arms, head components
Lubrication:
Oil pump, oil lines, filter components
Fuel System:
Carburetor, fuel tank, petcock, lines
Exhaust:
Header, silencer, mounting hardware
Cooling System:
Radiator, hoses, water pump components
Clutch:
Clutch plates, springs, basket, actuation
Transmission:
Gear sets, shift forks, shift drum, shafts
Ignition and Electrical:
Stator, CDI unit, wiring, spark plug components
Frame:
Frame, subframe, steering head, stand
Suspension:
Front forks, shock absorber, linkage, swingarm
Wheels and Brakes:
Rims, spokes, hubs, discs, calipers, master cylinders
Bodywork:
Fenders, shrouds, number plate, seat
Controls:
Handlebar, levers, cables, footpegs, controls
Fasteners:
Screws, nuts, washers with factory part numbers
Technical Depth
Exploded Views:
Every assembly shown as an exploded diagram
Part Numbers:
Factory OEM part numbers for every component
Quantity References:
Quantity of each part per assembly indicated
Cross-Model Coverage:
400cc and 520cc variants covered in one catalog
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
Single-cylinder four-stroke
Displacements:
400cc and 520cc versions
Cooling:
Liquid-cooled
Valvetrain:
Single overhead camshaft, four valves
Carburetor:
Keihin carburetor
Ignition:
Contactless CDI ignition
🔧 Transmission
Drivetrain
Gearbox:
5-speed constant-mesh transmission
Clutch:
Multi-plate wet clutch
Final Drive:
Chain drive
📐 Dimensions
Chassis and Weights
Frame Type:
Chromoly steel frame
Front Suspension:
Telescopic WP fork
Rear Suspension:
WP shock with progressive linkage
Curb Weight:
N/A - not stated in this parts catalog
🛡️ Safety Features
Braking and Controls
Front Brake:
Hydraulic disc brake
Rear Brake:
Hydraulic disc brake
Crash Ratings:
N/A - off-road competition motorcycle, not rated
💡 Technology Features
Instrumentation
Audio/Infotainment:
N/A - competition off-road motorcycle
Driver Assistance:
N/A - not fitted on this model
🔧 Maintenance
Service Information
Parts Support:
Full factory part numbers enable correct replacement part ordering
Common Wear Items:
Pistons, rings, clutch plates, brake pads, chain and sprockets, fork seals
Disassembly Support:
Exploded diagrams guide correct disassembly and reassembly sequence
Fluid Specifications:
N/A - parts catalog does not cover fluid capacities; see service manual
📚 Vehicle History
Background
Manufacturer:
KTM (Kronreif & Trunkenpolz Mattighofen), Austria
Production Location:
Mattighofen, Austria
Model Lineage:
2000 marks the first generation of KTM's RFS (Racing Four-Stroke) enduro/motocross engines
Model Evolution:
The 400/520 four-stroke line evolved into the 450/525 EXC and SX models of the mid-2000s
🏆 Awards & Recognition
Recognition
Racing Pedigree:
KTM four-stroke singles dominated enduro and hare scrambles competition in this era
Model Standing:
The 520 SX/MXC was regarded as one of the most powerful open-class four-stroke motocross bikes of 2000
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