Target Audience:
Recreational riders, hunters, and utility users wanting a two-up capable mid-size ATV; manual serves DIY owners and professional technicians.
Segment:
Mid-displacement utility-recreation two-up ATV
Engine:
545cc SOHC 4-valve single with EFI
Drivetrain:
Automatic CVT transmission with selectable 2WD/4WD
Capacity:
TRV platform designed for rider and passenger with two-up seating
Suspension:
Independent double wishbone front and rear
Manual Type:
Workshop service manual
Coverage Areas:
Engine, fuel system, transmission, chassis, suspension, brakes, electrical, body
Delivery Method:
Instant digital download - no shipping cost or wait for CD or paper manual
Compatibility:
Viewable on computers, tablets, and smartphones with a PDF reader
Engine:
Complete engine removal, disassembly, inspection, and rebuild procedures
Fuel System:
Electronic fuel injection diagnosis, testing, and servicing
Transmission / CVT:
Drive and driven clutch servicing, belt inspection and replacement
Cooling System:
Radiator, coolant replacement, and overheating troubleshooting
Electrical System:
Wiring diagrams, ignition, charging, and starting system testing
Suspension:
Front and rear A-arm, shock, and strut service procedures
Brakes:
Hydraulic disc brake inspection, pad replacement, and bleeding
Steering:
Steering components inspection and adjustment
Wheels and Tires:
Tire pressure, wheel removal, and bearing service
Body and Frame:
Body panel removal, frame inspection, and torque specifications
Scheduled Maintenance:
Complete service interval charts and step-by-step maintenance tasks
Diagnostics:
Troubleshooting charts for engine, electrical, and drivability issues
Torque Specifications:
Factory torque values throughout all procedures
Special Tools:
Identification and use of required special service tools
Fluids and Lubrication:
Recommended fluid types, capacities, and change procedures
Level:
Full workshop-level detail for teardown, rebuild, and reassembly
Illustrations:
Exploded views, diagrams, and photographs supporting each procedure
Audience:
Professional technicians and experienced DIY owners
Part Numbers:
Factory part numbers referenced within procedures where applicable
Fasteners:
Bolt, nut, and fastener specifications by location
Wear Items:
Belt, brake pad, bearing, and seal replacement guidance
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Wheelbase:
Approximately 50.6 inches (1285 mm)
Length:
Approximately 83 inches (2108 mm)
Curb Weight:
Approximately 810 lbs (367 kg)
Ground Clearance:
Approximately 10.5 inches
Towing Capacity:
Approximately 1050 lbs
Payload Capacity:
Approximately 430 lbs
Specification Accuracy:
Values are approximate factory figures for the 2010 model year; the manual contains exact measured specifications
Active and Passive Features
Braking:
Hydraulic disc brakes front and rear
Lighting:
Halogen headlight and rear taillight
Rider Restraints:
Two-up seating with passenger hand holds and foot rests
Speed Limiter:
Adjustable throttle limiter for less-experienced riders
Crash Test Ratings:
N/A - ATVs are not subjected to standardized crash testing like road vehicles
Safe Operation:
Manual includes safety notices and warnings for servicing and operation
Audio System:
N/A - not equipped from the factory on this model
Display:
Digital LCD instrument cluster with speedometer and odometer
Indicators:
Neutral, reverse, 4WD indicator, and warning lights
Assistance Systems:
N/A - no electronic driver assistance systems on this ATV model
Initial Service:
Break-in inspection and oil change after first hours of operation per manual schedule
Regular Intervals:
Oil, filter, and chassis lubrication at defined mileage/hour intervals
Valve Clearance:
Periodic valve lash inspection and adjustment
Engine Oil:
API SF/SG rated 4-stroke oil per Arctic Cat viscosity chart
Gearcase Oil:
Arctic Cat specified gear lubricant for front and rear gearcases
Coolant:
Propylene glycol antifreeze mixture per manual specification
CVT Drive Belt:
Routine inspection required; wear is the most common drive issue
Brake Pads:
Front and rear pads wear with heavy utility use
Bushings and Bearings:
Suspension bushings and wheel bearings are common wear points
Air Filter:
Frequent cleaning/oiling, especially in dusty conditions
Manufacturer:
Arctic Cat, founded 1960 by Edgar Hetteen in Thief River Falls, Minnesota, known for snowmobiles and ATVs
ATV History:
Arctic Cat entered the ATV market in 1996 and expanded to two-up TRV models
TRV Platform:
TRV (TruVee) designation introduced for two-up variants of standard ATVs
550 Series:
The 545cc single with EFI became a mainstay of Arctic Cat's mid-size lineup around 2009-2010
Assembly:
Manufactured in the USA (Thief River Falls, Minnesota) and/or St. Cloud, Minnesota facilities