Target Audience:
Technicians, equipment owners, and operators requiring comprehensive service information for Hitachi EX200 excavators
Advantage:
Multiple manuals in one set provide complete coverage of engine, hydraulic, electrical, and structural systems, saving time and cost vs. purchasing individually
Comprehensive Coverage:
4 manuals covering workshop, operation, maintenance, and engine service
Detailed Diagrams:
Includes exploded views, wiring schematics, and hydraulic diagrams
Searchable PDF:
Digital format allows instant search and print of specific pages
Manual Included:
Workshop Manual, Operation and Maintenance Manual, Engine Manual, and Parts Manual (if applicable)
Page Count:
Total pages approximate: 2000+ across all manuals
Manual Type:
Service and repair manuals
Delivery:
Instant download after purchase
Engine Systems:
Complete engine disassembly, inspection, and repair including fuel injection, cooling, and exhaust
Hydraulic System:
Pumps, motors, valves, cylinders, and hydraulic schematics
Electrical System:
Wiring diagrams, starter, alternator, sensors, and control systems
Power Train:
Final drives, swing mechanism, and transmission components
Undercarriage:
Tracks, rollers, sprockets, and idlers
Attachments:
Boom, arm, bucket linkage and related hydraulic controls
Disassembly and Assembly:
Step-by-step instructions with torque specifications for all major components
Inspection and Adjustment:
Clearance checks, valve adjustment, and track tensioning
Troubleshooting:
Systematic diagnostic procedures for engine and hydraulic faults
Special Tools:
Lists of required special service tools and their usage
Level of Detail:
Comprehensive technical data suitable for in-frame and out-of-frame overhauls
Diagrams and Schematics:
Hydraulic circuits, electrical wiring diagrams, and lubrication charts
Parts Manual:
Illustrated parts breakdown with part numbers for ordering
Exploded Views:
Component-level drawings for identification and assembly reference
File Format:
PDF (Portable Document Format)
Compatibility:
Works on Windows, Mac, Linux, iOS, Android, and any device with a PDF reader
Requirements:
Adobe Acrobat Reader or similar free software
Searchability:
Fully searchable text; pages can be bookmarked and annotated
Resolution:
High-quality scanned pages with clear graphics and text
Binding Type:
Digital – no physical binding; print sections as needed
Paper Type:
N/A – not a physical document
Primary Engine:
Isuzu 6BD1 or similar (depending on exact model)
Engine Type:
Diesel, 6-cylinder, direct injection
Displacement:
Approx. 5.8 L (for 6BD1)
Rated Power:
Approx. 110 kW (150 PS) at 2000 rpm
Peak Torque:
Approx. 570 Nm at 1600 rpm
Type:
Direct injection with mechanical governor
Injection Pump:
Bosch or similar
Fuel Filters:
Primary and secondary with water separator
Max Speed:
Travel speed approx. 3.0 / 4.6 km/h (low/high)
Swing Speed:
Approx. 12.5 rpm
Standard Transmission:
Hydrostatic travel with two-speed motor and planetary final drives
Options:
Variations by model; some may include additional travel speed options
Travel System:
Independent track drive with hydraulic motors
Swing Drive:
Hydraulic swing with planetary reduction gearbox
Controls:
Pilot-operated joystick controls
Overall Length:
Approx. 9.5 m (depending on boom configuration)
Overall Width:
Approx. 3.0 m (track width)
Overall Height:
Approx. 3.0 m (to top of cab)
Wheelbase:
Track length on ground approx. 3.6 m
Operating Weight:
Approx. 19,500 kg (with standard equipment)
Curb Weight:
Shipping weight approx. 18,500 kg
Engine Oil:
Every 250 hours or 6 months, whichever comes first
Hydraulic Oil:
First change at 500 hours, then every 2000 hours
Final Drive Oil:
Every 1000 hours
Greasing:
Daily for working linkage, every 50 hours for slew ring
Engine Oil:
SAE 15W-40 API CH-4 or better
Hydraulic Oil:
ISO VG 46 or equivalent
Final Drive Oil:
SAE 90 GL-5
Coolant:
Ethylene glycol base, 50/50 mix with water
Common Wear Parts:
Track pads, sprockets, pins and bushings, bucket teeth
Historical Issues:
Cracked exhaust manifold on early models, hydraulic pump wear on high-hour units
Manufacturer:
Hitachi Construction Machinery Co., Ltd.
Heritage:
Japanese manufacturer well-regarded for reliable hydraulic excavators since the 1970s
Series:
EX200-1 to EX200-5, successive improvements in power, comfort, and emissions
Predecessor:
UH series excavators
Successor:
Zaxis 200 series (late 1990s onwards)
Factory:
Hitachi (Japan) and various overseas plants
