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2016-2017 Ford Explorer Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Explorer Model Variant: Base, XLT, Limited, Sport, Platinum Production Years Covered: 2016-2017 Body Style: Mid-size SUV 👋 Introduction Market Position Target Audience: Families...
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Explorer
Model Variant:
Base, XLT, Limited, Sport, Platinum
Production Years Covered:
2016-2017
Body Style:
Mid-size SUV
👋 Introduction
Market Position
Target Audience:
Families and operators needing a mid-size three-row SUV; technicians and DIY owners servicing the fifth-generation Explorer.
Competitive Analysis
Main Competitors:
Toyota Highlander, Honda Pilot, Chevrolet Traverse, Jeep Grand Cherokee
Advantage:
Available turbocharged 2.3L EcoBoost and 3.5L EcoBoost V6 with up to 365 hp, plus a refined independent rear suspension uncommon in the class.
Key Features
Engine Options:
3.5L Ti-VCT V6, 2.3L EcoBoost I4, 3.5L EcoBoost V6 (Sport/Platinum)
Transmission:
6-speed SelectShift automatic
Drivetrain:
Front-wheel drive or Intelligent 4WD
Towing:
Up to 5,000 lbs when properly equipped
📋 Manual Details
Coverage
Coverage Areas:
Complete factory service coverage: engine, transmission, chassis, electrical, body, and diagnostics for 2016-2017 Explorer.
Manual Type:
Factory service repair workshop manual
Specifications
Page Count:
Thousands of pages across all factory sections
Language:
English
Format:
PDF
Delivery Method:
Instant digital download
Illustrations:
Hi-resolution illustrations, instructions, photos, and diagrams
Printing:
Read and print pages directly; unlimited use after download
📖 Manual Coverage
Systems Covered
Engine:
3.5L Ti-VCT V6, 2.3L EcoBoost, 3.5L EcoBoost - full mechanical repair
Transmission:
6-speed automatic transaxle - removal, overhaul, clutch and valve body service
4WD System:
Intelligent 4WD and transfer case diagnostics and repair
Suspension:
Front strut and rear independent multi-link suspension
Steering:
Electric power-assisted steering (EPAS)
Brakes:
Hydraulic, ABS, electronic parking brake
HVAC:
Manual and dual-zone automatic climate control
Electrical:
Wiring diagrams, connectors, component locations
Body:
Panels, trim, doors, liftgate, glass, keyless entry
Restraints:
Airbags, seat belts, occupant classification
Procedures Included
Diagnostics:
Fault code (DTC) troubleshooting, symptom charts, pinpoint tests
Scheduled Maintenance:
Factory service interval tables and fluid specifications
Removal and Installation:
Step-by-step component R&I with torque specifications
Engine Repair:
Cylinder head, timing, lubrication, cooling system overhaul
Electrical Testing:
Voltage drop, component testing, connector pinout checks
Alignment:
Wheel alignment specifications and procedures
Programming:
Module relearn, initialization, and calibration procedures
Technical Depth
Detail Level:
Complete factory-level detail, written for professional technicians
Illustrations:
Hi-resolution exploded views, photos, and diagrams
Torque Data:
Factory torque specifications throughout all procedures
Parts Information
Part Numbers:
Factory part numbers referenced in procedures
Component Locations:
Component location views and connector indexes
Fluids:
Approved fluid specifications and capacities
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Range
Primary Engine:
3.5L Ti-VCT V6
Engine Options:
3.5L V6, 2.3L EcoBoost I4, 3.5L EcoBoost V6
Configuration:
60-degree V6 and inline-4, DOHC
Performance
Horsepower:
3.5L V6: 290 hp; 2.3L EcoBoost: 280 hp; 3.5L EcoBoost: 365 hp
Torque:
3.5L V6: 255 lb-ft; 2.3L EcoBoost: 310 lb-ft; 3.5L EcoBoost: 350 lb-ft
Fuel System
Fuel Type:
Regular unleaded (EcoBoost engines tuned for regular, premium optional)
Fuel Delivery:
Port injection (3.5L V6), direct injection (EcoBoost engines)
🔧 Transmission
Transmission
Standard Transmission:
6-speed SelectShift automatic
Optional Transmission:
N/A - the 6-speed automatic was the only transmission offered for this model
Features:
Paddle-activated SelectShift manual shift mode, grade-assist hill descent logic
Drivetrain Pairing:
FWD standard; Intelligent 4WD available on most trims, standard on Sport
📐 Dimensions
Exterior
Wheelbase:
112.6 in (2,860 mm)
Length:
198.3 in (5,038 mm)
Seating:
Up to 7 passengers
Weights
Curb Weight:
Approximately 4,400-4,800 lbs depending on engine and drivetrain
Towing Capacity:
Up to 5,000 lbs when properly equipped
🛡️ Safety Features
Ratings
Crash Test Information:
N/A - consult IIHS and NHTSA archives for official 2016-2017 ratings
Active Features
ABS:
Four-wheel anti-lock braking system
Stability Control:
AdvanceTrac electronic stability control with roll stability control
Traction Control:
Standard on all trims
Tire Pressure Monitoring:
Direct TPMS
Passive Features
Airbags:
Dual front, front side, and side-curtain airbags with Safety Canopy
Restraints:
Front seat belt pretensioners, LATCH child seat anchors
Structure:
High-strength steel safety cage body structure
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD with available Sony premium audio
Connectivity:
SYNC and SYNC 3 with Bluetooth, USB, voice control
Navigation:
Available voice-activated navigation
Driver Assistance
Parking Sensors:
Front and rear park assist
Rear Camera:
Standard rearview camera
Blind Spot:
Available BLIS blind spot monitoring with cross-traffic alert
Adaptive Cruise:
Available adaptive cruise control with collision warning
🔧 Maintenance
Service Intervals
Oil Change:
Up to 10,000 miles or 12 months with Intelligent Oil-Life Monitor, or 5,000 miles under severe service
Tire Rotation:
Every 10,000 miles or with each oil change
Air Filter:
Inspect every oil change; replace as needed (approx. 30,000 miles)
Spark Plugs:
Replace at 100,000 miles
Fluid Specifications
Engine Oil:
SAE 5W-30 synthetic blend, per factory specification
Coolant:
Motorcraft Orange coolant (extended life)
Automatic Transmission Fluid:
Motorcraft Mercon LV
Brake Fluid:
DOT 4 LV motor vehicle brake fluid
Power Steering:
Electric power steering - no fluid service required
Known Issues
Common Wear Items:
Brake pads/rotors, wiper blades, 12V battery, suspension bushings
Watch Points:
Water pump on 3.5L V6 is internally driven - replace per service schedule to avoid coolant contamination
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company, Dearborn, Michigan, USA - founded 1903
Model Origin:
Explorer introduced 1991 as a successor to the Bronco II
Model Evolution
Generation:
Fifth generation (2011-2019), car-based unibody platform
2016 Update:
Refreshed front/rear styling, new 2.3L EcoBoost engine, added Platinum trim, SYNC 3 availability
2017 Update:
Continued fifth-generation lineup with added safety and tech options
Production Location
Assembly Plant:
Chicago Assembly Plant, Chicago, Illinois, USA
🏆 Awards & Recognition
Recognition
Sales:
Among the best-selling three-row SUVs in the U.S. during the 2016-2017 model years
Family Recognition:
Frequently cited by automotive media as a top family SUV choice in its class
Other Awards:
N/A - no single confirmed award can be verified for this specific model range