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06 Subaru Impreza Shop Manual in

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This manual covers the 2006 Impreza, a compact vehicle celebrated for its standard Symmetrical All-Wheel Drive system and horizontally-opposed Boxer engines. Known for its sporty handling and rally heritage, the...
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06 Subaru Impreza Shop Manual in
This manual covers the 2006 Impreza, a compact vehicle celebrated for its standard Symmetrical All-Wheel Drive system and horizontally-opposed Boxer engines. Known for its sporty handling and rally heritage, the Impreza lineup includes performance-oriented WRX and STI variants featuring turbocharged powerplants and enhanced chassis components. The second-generation Impreza (GD/GG) received a significant facelift for 2006, presenting updated styling and handling improvements. This model is recognized for its robust engineering, offering a compelling blend of everyday practicality and engaging driving dynamics, positioning it competitively within its segment. This comprehensive factory service manual provides in-depth technical information for all mechanical, electrical, body, and trim components of the 2006 Impreza. It is designed to assist owners, mechanics, and technicians in performing maintenance, diagnostics, and repairs. Key areas covered include detailed engine and transmission service, brake and suspension system procedures, electrical system diagrams, HVAC repair, and bodywork. The manual includes routine maintenance schedules, troubleshooting guides, diagnostic flowcharts, and step-by-step repair instructions, all supported by extensive diagrams and illustrations, ensuring thorough understanding and accurate execution of all service tasks.
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2006
Codes
Chassis Code:
GDB (for WRX/STI variants)
Model Code:
GG/GD (Impreza Sedan/Wagon)
👋 Introduction
Market Position
Segment:
Compact/Sport Compact segment.
Reputation:
Known for its symmetrical All-Wheel Drive (AWD) system, sporty handling, and rally heritage (particularly WRX and STI models).
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mitsubishi Lancer, Mazda3, Volkswagen Golf.
Key Features
AWD Standard:
Symmetrical All-Wheel Drive (AWD) is a signature feature, standard on most Impreza models.
Engine Layout:
Horizontally-opposed (Boxer) engine layout providing a lower center of gravity.
Performance Variants:
Includes performance-oriented WRX and STI models with turbocharged engines and enhanced suspension/braking systems.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All mechanical, electrical, body, and trim components for the 2006 Subaru Impreza.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Shop Manual
Language
Language:
English
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for Boxer engines (2.5L naturally aspirated and turbocharged variants).
Transmission:
Service and repair for manual (5-speed and 6-speed for STI) and automatic transmissions, including clutch, drivetrain, and AWD system components.
Brakes:
ABS, hydraulic system, caliper, rotor, and parking brake service and repair.
Suspension:
Front and rear suspension components, alignment specifications, and strut/shock absorber replacement.
Steering:
Power steering system diagnosis and repair, steering rack and linkage service.
Electrical:
Complete wiring diagrams, component testing, ECU diagnosis, lighting, and accessories.
HVAC:
Air conditioning system service, heater core replacement, and climate control unit diagnosis.
Body:
Body panel repair, interior trim removal, door and window mechanisms, glass replacement.
Exhaust:
Catalytic converter, muffler, and exhaust manifold service.
Procedures Included
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, spark plug service.
Troubleshooting:
Diagnostic flowcharts, common problem identification, and solutions.
Repair:
Detailed step-by-step instructions for component removal, installation, and adjustment.
Diagnostics:
On-board diagnostic (OBD-II) codes, sensor testing, and electronic system analysis.
Rebuilds:
Engine and transmission component overhaul procedures.
Technical Depth
Depth:
Factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts.
Parts List Inclusion:
Includes a comprehensive parts list for identification and ordering.
Diagrams Inclusion:
Extensive use of detailed diagrams, illustrations, and exploded views.
📊 Manual Specifications
File Format
Digital Quality:
N/A (Print format)
Print Quality
Paper Quality:
Durable, high-quality paper stock designed for workshop use.
Binding Type
Binding:
Professional, durable binding suitable for frequent use in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (Naturally Aspirated), EJ255 (WRX Turbo), EJ257 (STI Turbo)
Displacement:
2.5 Liters (2457 cc)
Performance
Horsepower Na:
Approx. 173 hp @ 5600 rpm (EJ253)
Torque Na:
Approx. 166 lb-ft @ 4000 rpm (EJ253)
Horsepower Wrx:
Approx. 224 hp @ 5600 rpm (EJ255)
Torque Wrx:
Approx. 226 lb-ft @ 3600 rpm (EJ255)
Horsepower Sti:
Approx. 300 hp @ 6000 rpm (EJ257)
Torque Sti:
Approx. 350 lb-ft @ 4000 rpm (EJ257)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Electronic Throttle Control (ETC).
Fuel Type:
Unleaded gasoline (91 octane or higher recommended for turbo models).
Cooling System
Coolant Type:
Subaru Genuine Coolant or equivalent (typically Subaru Blue).
Lubrication
Oil Type:
SAE 5W-30 Synthetic recommended (check owner's manual for specific variations).
🔧 Transmission
Standard
Manual:
5-speed manual (standard on NA models), 6-speed manual (standard on STI).
Optional
Automatic:
4-speed automatic (available on NA models).
Features
AWD System:
Symmetrical AWD with viscous coupling center differential (manual transmission) or electronically controlled multi-plate transfer clutch (automatic transmission). STI features a Driver Controlled Center Differential (DCCD).
Fluid Specifications
Manual Transmission Fluid:
GL-5 Gear Oil, SAE 75W-90 recommended (Subaru Genuine or equivalent).
Automatic Transmission Fluid:
Subaru ATF-HP (High Performance) or equivalent.
Front Differential Fluid:
API GL-5, SAE 75W-90.
Rear Differential Fluid:
API GL-5, SAE 75W-90 (for most variants); Limited Slip Differential (LSD) fluid required for some performance models.
📐 Dimensions
Exterior
Length:
Approx. 173.8 - 176.8 inches (depending on sedan/wagon body style).
Width:
Approx. 68.1 - 69.7 inches (depending on trim/variant).
Height:
Approx. 56.1 - 58.1 inches (depending on body style).
Wheelbase:
Approx. 101.4 inches.
Wheel Bolt Pattern:
5 x 100 mm.
Ground Clearance:
Approx. 5.7 - 6.1 inches (depending on model).
Weights
Curb Weight:
Approx. 2900 - 3300 lbs (depending on powertrain and trim).
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models tested).
IIHS Side Impact:
Good (for models tested).
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Standard Traction Control System (TCS).
Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control).
Passive Features
Airbags:
Front and side airbags, available curtain airbags on some trims.
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters, 3-point rear seat belts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM/CD player. Higher trims may feature upgraded audio systems (e.g., premium speakers, subwoofer).
Climate Control:
Manual climate control; automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Available keyless entry system.
Connectivity
Audio Input:
Auxiliary audio input jack available on select models/head units.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving), using synthetic oil.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000 - 30,000 miles).
Cabin Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000 - 30,000 miles).
Spark Plugs:
Replace at 60,000 miles (NGK Iridium recommended for best performance).
Timing Belt:
Not applicable to these EJ engines; they use a timing chain. (Correction: EJ engines use a timing belt. Replacement interval typically 105,000 miles or 7 years).
Coolant Flush:
Replace every 30,000 miles or 3 years.
Brake Fluid:
Replace every 30,000 miles or 3 years.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (with filter) for 2.5L engines.
Coolant Capacity:
Approx. 7.0 quarts (with heater).
Known Issues
Head Gaskets:
While less common in the 2.5L than earlier 2.2L engines, head gasket leaks can still occur. The manual will detail inspection and replacement.
Turbo Failure Wrx Sti:
Turbocharger issues can arise from lack of proper warm-up/cool-down or oil starvation. Manual provides diagnostic steps.
Clutch Wear:
Wear items like clutch can fail prematurely with aggressive driving. Manual covers clutch replacement.
Rear Wheel Bearings:
Some models may experience premature rear wheel bearing wear. Manual provides replacement procedure.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru is renowned for its Symmetrical All-Wheel Drive and Boxer engines, and its strong ties to rallying.
Model Evolution
Generation:
Second Generation Subaru Impreza (GD/GG).
Design Updates 2006:
The 2006 model received a significant facelift (often referred to as 'Bugeye' to 'Blobeye' to 'Hawkeye' transition), with refreshed front-end styling, updated interior, and chassis improvements for enhanced handling.
Production
Manufacturing Location:
Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver Tengu:
Subaru WRX/STI models often featured on Car and Driver's 10Best list in relevant years.
Rallying Heritage:
The Impreza's lineage is deeply intertwined with Subaru's dominance in the World Rally Championship (WRC), contributing to its sporty image.
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