🏷️ Basic Information

Make:

Mazda

Model:

626 / MX-6

Year:

1996

Chassis Codes:

Mazda GF, Mazda GE, Mazda GD (for MX-6)

Engine Codes:

Various, including the FS-DE (2.0L I4) and KL-DE/KL-ZE (2.5L V6)

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, and Mazda owners seeking detailed service information.

Value Proposition:

Provides OEM-level technical data and procedures at a fraction of the cost of official dealership manuals, enabling cost savings on repairs and maintenance.

Comprehensiveness:

Covers both the Mazda 626 and the MX-6, encompassing a wide range of powertrain and chassis variations for the 1996 model year.

Ease Of Use:

Designed for clarity with step-by-step instructions and visual aids, making complex procedures accessible to various skill levels.

📋 Manual Details

Covered Regions:

Global, with specific applicability to North American and European market variants based on common engine and chassis configurations.

Estimated Page Count:

Likely 1000+ pages, typical for comprehensive workshop manuals covering multiple powertrains and body styles.

Manual Type:

Workshop Manual / Service Manual

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine Management:

Fuel Injection (MPI/EGI), Ignition System, Emissions Control, Engine Mechanical (troubleshooting, disassembly, assembly, specifications).

Drivetrain:

Clutch (operation, inspection, replacement), Manual Transmission (disassembly, assembly, maintenance), Automatic Transmission (operation, maintenance, troubleshooting).

Suspension And Steering:

Front Suspension (MacPherson strut, geometry), Rear Suspension (Multi-link or Independent), Power Steering System (components, operation, troubleshooting), Wheel Alignment specifications.

Brakes:

Brake System Components (discs, calipers, pads, master cylinder), ABS System (if equipped, operation, troubleshooting), Parking Brake.

Electrical System:

Wiring Diagrams (comprehensive), Fuses, Relays, Lighting System, Starting System, Charging System, Power Windows, Mirrors, Locks, Interior and Exterior Lighting.

HVAC:

Air Conditioning System (refrigerant types, charging procedures), Heater System, Climate Control operation.

Bodywork:

Body Panel Removal/Installation, Doors, Hood, Trunk, Bumpers, Interior Trim, Sealing and Weatherstripping.

Engine Mechanical:

Includes details on cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing replacement, camshaft timing, and lubrication system.

Chassis Components:

Covers steering rack, wheel bearings, drive axles, and hub assemblies.

Routine Maintenance:

Oil and Filter Changes, Spark Plug Replacement, Air Filter Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspection and Replacement.

Major Repairs:

Engine Rebuilding (pistons, rings, bearings, valve train), Transmission Overhaul, Suspension Component Replacement (shocks, struts, bushings), Brake Caliper Rebuild.

Diagnostics:

Troubleshooting guides for common problems, diagnostic trouble codes (DTCs) interpretation (OBDI/OBDII depending on specific market/engine), symptom-based troubleshooting.

Special Procedures:

Timing Belt Replacement (critical for interference engines), Fuel System Pressure Testing, Power Steering Pump Replacement, Clutch System Bleeding.

Troubleshooting Guides:

Extensive guides to help diagnose and resolve common mechanical and electrical issues based on symptoms.

Performance Tuning Data:

While primarily a service manual, it contains baseline specifications that are critical for understanding performance parameters and diagnosing deviations.

Depth Of Information:

Comprehensive. Covers everything from basic fluid checks and filter changes to full engine and transmission teardowns and rebuilds. Includes detailed diagnostic procedures and electrical schematics.

Torque Specifications:

Detailed torque settings for all critical fasteners are included, essential for proper assembly and preventing damage.

Fluid Capacities:

Precise fluid capacities for engine oil, coolant, transmission fluid, power steering fluid, and brake fluid are provided.

📊 Manual Specifications

File Type:

PDF

Printability:

High resolution, suitable for printing individual pages or sections as needed.

Digital Binding:

N/A (Digital File)

Digital Paper Type:

N/A (Digital File)

Searchability:

Likely text-searchable, allowing users to quickly find specific topics or keywords.

Illustrations:

Includes detailed step-by-step diagrams, exploded views, and technical illustrations.

⚙️ Engine Specifications

Common Engines Offered:

2.0L I4 (FS-DE), 2.5L V6 (KL-DE / KL-ZE).

2.0L Fs-De Horsepower:

Approx. 118-130 hp (depending on market and specific variant).

2.5L Kl-De V6 Horsepower:

Approx. 164-170 hp (depending on market).

2.5L Kl-Ze V6 Horsepower:

Approx. 198-200 hp (Japanese market performance variant).

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline.

Ignition Type:

Distributorless Ignition System (DIS) or Distributor-based, depending on engine and market.

🔧 Transmission

Manual Transmission:

5-speed manual transmission (FS-DE and KL-DE).

Automatic Transmission:

4-speed automatic transmission (available on both FS-DE and KL-DE).

Clutch Type:

Dry single-plate clutch (for manual transmissions).

📐 Dimensions

Body Styles:

4-door Sedan (626), 2-door Coupe (MX-6).

Wheelbase:

Approximately 103.1 inches (2619 mm).

Curb Weight:

Varies by model and trim, typically ranging from 2800 to 3300 lbs (1270 to 1500 kg).

🛡️ Safety Features

Crash Test Performance:

Information regarding specific crash test ratings (e.g., NHTSA, IIHS) would require accessing specific vehicle safety reports, but generally, vehicles of this era offered standard safety features.

Brake Assist:

Anti-lock Braking System (ABS) was optional on many trims and standard on some higher-end models or performance variants.

Airbags:

Driver-side airbag was standard. Passenger-side airbag was often optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with cassette player, optional CD player. Limited advanced features by modern standards.

Cruise Control:

Available on most trims.

Connectivity Features:

No integrated Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 to 5,000 miles (5,000 to 7,500 km) or 6 months, whichever comes first, depending on driving conditions and oil type.

Timing Belt Replacement:

Crucial for FS-DE and KL-DE/ZE engines. Recommended replacement every 60,000 to 90,000 miles (96,000 to 145,000 km). This is an interference engine, so failure can cause severe internal damage.

Engine Oil Specification:

API SG or higher. Viscosity grade typically 5W-30 or 10W-30, refer to owner's manual for specific climate recommendations.

Coolant Type:

Ethylene glycol-based antifreeze. Mazda typically recommends their own coolant or a compatible equivalent. Often a 50/50 mix with distilled water.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, with specified viscosity (e.g., 75W-90). Capacity varies by transmission model.

Transmission Fluid Automatic:

Dexron II/III or equivalent. Specific type and capacity listed in the manual.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Common Wear Items:

CV joints, engine mounts, exhaust systems, front sway bar bushings, fuel injectors (clogging).

Electrical Faults:

Window regulators, power mirror motors, and minor dashboard electrical gremlins can occur due to age.

Engine Specific Issues:

The KL-DE V6 can be prone to oil leaks from the rear main seal and valve covers. The FS-DE engine is generally robust but requires timely timing belt replacement.

📚 Vehicle History

Mazda Philosophy:

Mazda is known for its 'Zoom-Zoom' driving dynamics, focusing on driver engagement and innovative engineering.

Third Generation 626 Ge Mx-6 Gd:

This generation (GE for 626, GD for MX-6) represented a significant styling and engineering update, featuring sleeker designs and more sophisticated suspensions compared to previous iterations.

Manufacturing Locations:

Primarily manufactured in Japan (Mazda's primary manufacturing base) and potentially other global locations under license or joint ventures.

🏆 Awards & Recognition

Car And Driver 10 Best:

The MX-6 (especially with the V6) and some 626 models were often praised for their handling and value, frequently appearing on '10 Best' lists or receiving positive reviews in automotive publications of the era.