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1998 KTM 400 640 LC4 Engine Replacement Parts Catalog

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🏷️ Basic Information Identification Make: KTM Model: 400 / 640 LC4 Model Variant: LC4 single-cylinder engine family, all variants Production Years Covered: 1998 Document Type: Engine Replacement Parts Catalog 👋...
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Art.-Nr: 119990
Stichworte: 1998 Ktm Motorcycles
1998 KTM 400 640 LC4 Engine Replacement Parts Catalog
🏷️ Basic Information
Identification
Make:
KTM
Model:
400 / 640 LC4
Model Variant:
LC4 single-cylinder engine family, all variants
Production Years Covered:
1998
Document Type:
Engine Replacement Parts Catalog
👋 Introduction
Market Position
Target Audience:
Professional technicians, KTM service departments, and DIY owners performing engine rebuilds and part replacement
Manual Purpose:
Factory parts identification for engine replacement and rebuild work on the LC4 platform
Competitive Position
Key Advantage:
Complete OEM parts breakdowns with factory part numbers, ensuring correct ordering and fitment
Scope:
Full engine coverage for the 400 and 640 LC4 single-cylinder models in one catalog
📋 Manual Details
Coverage
Coverage Areas:
Complete LC4 engine — all components, assemblies, and hardware with exploded-view diagrams
Manual Type:
OEM replacement parts catalog
Language:
English
Format & Delivery
File Format:
Searchable PDF — zoomable, printable, bookmarked chapters
Delivery Method:
Instant digital download, no shipping required
Device Compatibility:
Windows PC, Mac, tablets, smartphones
Access:
Download again anytime after purchase
📖 Manual Coverage
Systems Covered
Engine Block and Cases:
Cylinder block, crankcases, covers, and gaskets with part numbers
Cylinder Head:
Head, valves, camshaft, rocker arms, and related hardware
Piston and Cylinder:
Pistons, rings, pins, clips, and cylinder assemblies
Crankshaft and Connecting Rod:
Crank assembly, rods, bearings, and seals
Ignition System:
Stator, rotor, CDI components, and spark plug fittings
Clutch:
Clutch basket, plates, springs, and actuation parts
Transmission Internals:
Gear sets, shafts, shift drums, and forks where included in engine catalog
Lubrication System:
Oil pump, filters, lines, and seals
Cooling System (LC4):
Radiator, hoses, water pump components for liquid-cooled variants
Carburetion / Fuel Delivery:
Carburetor fittings, intake components, and fuel tap parts
Electrical Components:
Wiring, switches, and connectors associated with the engine
Fasteners and Hardware:
Bolts, nuts, washers, and special screws throughout the engine
Procedures & Content
Exploded-View Diagrams:
Detailed parts diagrams for every engine assembly
OEM Part Numbers:
Factory part numbers listed for each component
Component Identification:
Location guides and reference numbering
Torque Specifications:
Factory torque values referenced for assembly hardware
Special Tools:
Special service tool numbers with illustrations
Technical Depth
Depth Level:
Parts-level detail suitable for correct ordering and engine rebuild planning
Model Applicability:
All 400 and 640 LC4 engine variants for 1998 — refer to catalog for specific variant applicability
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Primary Engine:
KTM LC4 single-cylinder 4-stroke
Engine Options Range:
400 LC4 and 640 LC4 displacements
Configuration:
Single cylinder, liquid-cooled (LC), 4-valve SOHC (640 LC4)
Details
Fuel System:
Carburetor (Keihin type per LC4 factory fitment)
Cooling:
Liquid-cooled with radiator and water pump
Detailed Specs:
N/A - refer to manual for detailed displacement and performance figures per variant
🔧 Transmission
Transmission
Standard Transmission:
Multi-speed constant-mesh gearbox integral to LC4 engine case
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
Internal Parts Coverage:
Gear sets, shafts, and shift components covered in the parts catalog where included for the engine
📐 Dimensions
Dimensions & Weights
Vehicle Type:
Off-road / dual-sport motorcycles, varies by LC4 model variant
Curb Weight:
N/A - varies by model variant, not specified in the parts catalog
Wheelbase / Length:
N/A - refer to model-specific service documentation
🛡️ Safety Features
Safety
Crash Test Ratings:
N/A - not applicable to off-road motorcycles of this era
Braking:
Front and rear disc brakes (model dependent)
Service Safety Content:
Safety warnings and proper procedures included in accompanying service documentation
💡 Technology Features
Technology
Ignition:
Electronic CDI ignition system
Instrumentation:
Basic analog gauge cluster, model dependent
Infotainment:
N/A - not applicable to this motorcycle
Driver Assistance:
N/A - not applicable to this motorcycle
🔧 Maintenance
Service Information
Maintenance Schedules:
Factory maintenance schedules included in accompanying service documentation
Fluid Specifications:
Engine oil and coolant specifications referenced per factory requirements
Wear Items:
Pistons, rings, clutch plates, valves, seals, and bearings — all covered with part numbers
Torque Values:
All factory torque specs included for fasteners
📚 Vehicle History
Background
Manufacturer:
KTM, Austrian motorcycle manufacturer known for off-road and competition machines
Model Evolution:
The LC4 engine family evolved through the 1980s and 1990s as KTM's flagship liquid-cooled single; the 1998 400/640 LC4 range served enduro and dual-sport applications
Production Location:
Austria
🏆 Awards & Recognition
Recognition
Competition Heritage:
The LC4 engine family earned a strong reputation in enduro and rally competition during the 1990s
Formal Awards:
N/A - no formal awards documented for this model year
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