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HSV E Series 2006-2010 Workshop Manual

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🏷️ Basic Information Identification Make: HSV Brand Group: Holden Special Vehicles Parent Company: Holden (GM Australia) Generation Series Code: E Series Model Years: 2006-2010 Codes Platform: GM Zeta (VZ Commodore...
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HSV E Series 2006-2010 Workshop Manual
🏷️ Basic Information
Identification
Make:
HSV
Brand Group:
Holden Special Vehicles
Parent Company:
Holden (GM Australia)
Generation
Series Code:
E Series
Model Years:
2006-2010
Codes
Platform:
GM Zeta (VZ Commodore based)
👋 Introduction
Market Position
Positioning:
High-performance luxury sedans, coupes, and utes, positioned as the pinnacle of Australian automotive engineering and performance.
Competitive Analysis
Competitors:
BMW M-Series, Mercedes-AMG, Audi RS models, Ford Falcon XR8 (prior generations), other performance variants from premium European manufacturers.
Key Features
Distinguishing Factors:
Australian-designed and built, muscular V8 engine options, sophisticated chassis tuning, unique performance enhancements over standard Holden models.
📋 Manual Details
Coverage Areas
Models Covered:
Clubsport, Clubsport R8, Grange, GTS, Maloo Ute, Senator, W427
Page Count
Estimated Pages:
3000+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Size
Size Mb:
400+
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (manual & automatic), driveline, differential
Chassis:
Suspension (front & rear), steering system, braking system (ABS, ESC), wheels, tires
Electrical:
Wiring diagrams, lighting, instrumentation, audio system, climate control, power windows/locks, safety systems (airbags, seatbelts)
Bodywork:
Exterior body panels, interior trim, body sealing, crash repair information
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair:
Engine rebuilds, transmission overhaul, brake component replacement, suspension bushing renewal, electrical component diagnosis and repair
Installation:
Accessory installation guidance, aftermarket part fitting
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete vehicle overhauls. Includes detailed technical data, specifications, and repair sequences.
📊 Manual Specifications
File Format
Compatibility:
Windows (XP, ME, 98, NT, 2000, Vista, 7, 8 - 32/64 bit), MAC OS
Software Requirements:
Adobe PDF Reader, WinRAR (or equivalent decompression utility)
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
LS2 (6.0L V8), LS3 (6.2L V8), LS9 (6.2L Supercharged V8 - W427)
Performance
Horsepower Range:
Approximately 300kW (400hp) to 370kW (495hp) for naturally aspirated, up to 476kW (638hp) for W427
Torque Range:
Approximately 530Nm (390 lb-ft) to 610Nm (450 lb-ft) for naturally aspirated, up to 740Nm (546 lb-ft) for W427
Fuel System
Injection Type:
Multi-point fuel injection (MPFI) / Sequential Fuel Injection (SFI)
Engine Management
ECU Type:
GM's E38/E67 ECU (Delphi) with performance calibration
🔧 Transmission
Standard
Standard Transmission:
Tremec TR-6060 6-speed manual transmission
Optional
Optional Transmission:
4-speed automatic (4L60-E) or 6-speed automatic (6L80-E), depending on model and year
Features
Clutch Type:
Hydraulic clutch actuation (manual transmission)
Lsd Type:
Limited Slip Differential (LSD) standard on most performance models
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2800 mm (Varies slightly by model)
Overall Length Mm:
Approx. 4900-5000 mm (Varies by model - Sedan/Ute)
Overall Width Mm:
Approx. 1840-1850 mm
Overall Height Mm:
Approx. 1440-1480 mm (Sedan), Approx. 1570 mm (Ute)
Weights
Kerb Weight Kg:
Approx. 1700-1900 kg (Varies by model)
🛡️ Safety Features
Ratings
Ancap Rating:
Typically 4 or 5 stars for sedans (based on VZ Commodore structure)
Active Features
Stability Control:
Electronic Stability Control (ESC) standard
Traction Control:
Traction Control System (TCS) standard
Braking Assist:
Anti-lock Braking System (ABS) standard, Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags (driver & passenger), side airbags, curtain airbags (depending on model/trim)
Seatbelts:
Pre-tensioned seatbelts with load limiters
💡 Technology Features
Infotainment
Head Unit:
Integrated audio systems with CD player, MP3 compatibility, often with optional GPS navigation and Bluetooth connectivity.
Display:
Color LCD displays for climate control, audio, and navigation information.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on some models.
Cruise Control:
Standard cruise control system.
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone connectivity.
Usb Aux:
Auxiliary audio input jack, later models may feature USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (refer to specific model/engine).
Major Service Interval:
Spark plug replacement often recommended around 60,000 km or 100,000 km depending on plug type.
Fluid Specifications
Engine Oil Spec Ls2:
GM dexos1™ Gen 2 SAE 5W-30 or Mobil 1 5W-30 Synthetic (check manual for specific approval codes)
Engine Oil Spec Ls3:
GM dexos1™ Gen 2 SAE 5W-30 or Mobil 1 5W-30 Synthetic (check manual for specific approval codes)
Coolant Type:
GM-spec orange coolant (Dex-Cool equivalent) - silicate-free, extended life.
Brake Fluid Type:
DOT 4 Brake Fluid
Transmission Fluid Auto:
Dexron VI (for 6L80-E) or Dexron III (for 4L60-E) - refer to specific transmission.
Transmission Fluid Manual:
GM Synchromesh Transmission Fluid (or equivalent GL-4/GL-5 specification depending on Tremec requirement)
Known Issues
Common Wear Items:
Clutch wear (manual), wheel bearings, rear axle components (e.g., bushings), front suspension components (bushings, ball joints) due to performance driving.
Engine Specific:
Potential for camshaft wear on early LS2 engines if not maintained with correct oil; early E-Series versions may have had some ECU calibration quirks addressed by later updates.
📚 Vehicle History
Brand Heritage
Heritage:
HSV, established in 1987, is Australia's premier performance vehicle manufacturer, specializing in enhancing Holden vehicles for motorsport and road use.
Model Evolution
E Series Development:
The E Series represented a significant upgrade over previous HSV generations, introducing new styling, enhanced powertrains, and improved chassis dynamics based on the Holden Commodore (VZ and VE platforms).
Production
Production Period:
HSV E Series models were produced from 2006 to 2010.
Manufacturing Location:
Australia (Clayton, Victoria, by Holden Special Vehicles)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
HSV models consistently received positive reviews from Australian automotive publications for their performance, handling, and value proposition within the luxury performance segment.
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