🏷️ Basic Information

Make:

Arctic Cat

Model:

Various 4-Stroke Snowmobiles

Year:

2007

Product Code:

Arctic CAT 4 STROKE Factory Snowmobile Repair Manual PDF Download

👋 Introduction

Category:

High-performance utility and touring snowmobiles, with sport variants.

Competitors:

Polaris, Ski-Doo, Yamaha.

Vehicle Platform:

Focus on 4-stroke engine technology for improved fuel efficiency, emissions, and smoother power delivery across various models.

📋 Manual Details

Models Covered:

2007 Arctic Cat AC 120, 2007 Arctic Cat Bearcat W/T Turbo, 2007 Arctic Cat Bearcat W/T Non-Turbo, 2007 Arctic Cat Panther 660 Touring, 2007 Arctic Cat Panther 660 Trail, 2007 Arctic Cat T660 Touring, 2007 Arctic Cat T660 Turbo Touring, 2007 Arctic Cat T660 Turbo Trail, 2007 Arctic Cat Jaguar Z1

Estimated Page Count:

N/A (Digital PDF - Content Dependent)

Type:

Factory Service/Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine (4-stroke variants specific to models), fuel system, lubrication, cooling system, exhaust system.

Drivetrain:

Clutch systems (primary and secondary), chaincase, drive belts, track systems, rear suspension.

Chassis And Body:

Frame, front suspension (A-arms, shocks, skis), steering system, seat, body panels, decals.

Electrical:

Ignition system, lighting, battery, charging system, starter, gauges and instrumentation, wiring diagrams.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, lubrication points, track tension adjustment, clutch inspection.

Troubleshooting:

Diagnostic procedures for common performance issues, electrical faults, fuel system problems, and mechanical failures. Symptom-based troubleshooting guides.

Repair:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation across all major systems.

Depth:

Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Includes torque specifications, clearances, and adjustment procedures.

📊 Manual Specifications

File Format:

PDF

Quality:

High-resolution, printable for clear diagrams and text.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Family:

Arctic Cat 660 (4-stroke, inline-3 cylinder, SOHC or DOHC depending on model/variant, potentially turbocharged).

Displacement Range:

Approximately 660cc to 1000cc (for Z1). Turbocharged variants offer significant power increases.

Fuel Delivery:

Fuel Injection (EFI) is standard on most 4-stroke models, some variants may utilize Carburetors.

🔧 Transmission

Type:

CVT (Continuously Variable Transmission) with Arctic Cat's Arctic Drive System (ADS) or Team Industries clutch systems.

Features:

Forward/Reverse functionality typically integrated into the drive system.

Clutch System:

Adjustable primary and secondary clutches for optimal power transfer across varying terrain and conditions.

📐 Dimensions

Platform Variability:

Significant variation across models. Bearcat W/T models are wider for utility/off-trail, while Panther and T660 are more trail-oriented.

Dry Weight Range:

Varies significantly, typically from approximately 450 lbs to over 700 lbs depending on model and features.

🛡️ Safety Features

Safety Compliance:

Designed to meet relevant snowmobile safety standards for the period.

Braking System:

Hydraulic disc brakes, typically with a single disc at the drive axle.

Engine Kill Switch:

Standard lanyard-based kill switch for rider safety.

💡 Technology Features

Instrumentation:

Digital/analog gauge clusters displaying speed, RPM, fuel level, coolant temperature, and warning lights. Some models may have odometer and trip meters.

Features:

Basic features focusing on rider control and comfort. No advanced driver-assistance systems (ADAS) as found in automotive applications.

Features:

Limited to basic electrical systems and lighting. No integrated navigation or communication systems.

🔧 Maintenance

Oil Change Interval:

Typically every 2,000-3,000 miles or annually, refer to specific model section for exact intervals. Check owners manual for initial break-in service.

Engine Oil Type:

Synthetic 0W-40 or 5W-40 motorcycle-specific or snowmobile-specific oil meeting API SG or higher. Specific viscosity may vary; consult manual.

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Always use a formulation suitable for aluminum engines.

Chaincase Oil:

Specific gear oil, e.g., 75W-90 Synthetic gear oil. Capacity and exact specification in manual.

Turbocharger Care:

Proper cool-down procedures after hard use are crucial for turbocharger longevity. Regular inspection of hoses and connections.

Clutch Maintenance:

Regular inspection and cleaning of clutch sheaves, rollers, and buttons to ensure optimal performance and belt life. Belt condition is critical.

Fuel System Cleanliness:

Maintain fuel system cleanliness. Fuel filters on EFI systems require periodic replacement. Use fresh, clean fuel.

Track Tension:

Improper track tension can lead to excessive wear on the track, sliders, and drive components. Regular adjustments are necessary.

📚 Vehicle History

Heritage:

Arctic Cat has a long-standing history in snowmobile manufacturing, known for innovation and performance.

Focus On 4 Stroke:

The 2007 lineup reflects a significant push towards 4-stroke engine technology, offering an alternative to traditional 2-strokes for efficiency and emissions.

Manufacturing Location:

Arctic Cat snowmobiles are primarily manufactured in the USA (Thief River Falls, Minnesota).

🏆 Awards & Recognition

Industry Awards:

Specific awards for 2007 models are not detailed in the provided product information, but Arctic Cat models of this era were generally well-received for their performance and comfort.