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CFMOTO CF625-3 Assembly Guide

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This manual provides comprehensive guidance for the CF625-3, a versatile All-Terrain Vehicle (ATV) designed for utility and recreational use. Engineered with a focus on delivering robust performance and value, the...
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Typ: Atv
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Art.-Nr: 147497
Stichworte: Atv CF625-3 Cfmoto
CFMOTO CF625-3 Assembly Guide
This manual provides comprehensive guidance for the CF625-3, a versatile All-Terrain Vehicle (ATV) designed for utility and recreational use. Engineered with a focus on delivering robust performance and value, the CF625-3 typically features a 625cc liquid-cooled engine, selectable 4WD, and independent suspension, making it well-suited for tasks ranging from farm work to trail riding. A manufacturer established in 1989, has developed a reputation for producing capable powersports vehicles, and the CF625-3 represents an evolution in their utility ATV line, offering a blend of power, durability, and practical features. This assembly guide and service manual is intended to assist owners, technicians, and mechanics in understanding, assembling, maintaining, and repairing the CF625-3. It covers essential areas including detailed assembly procedures, routine maintenance schedules, fluid specifications, and troubleshooting guidance for various vehicle systems such as the engine, transmission, chassis, and electrical components. The manual is designed to provide clear, actionable information, including step-by-step instructions and technical specifications, to ensure the vehicle operates optimally and safely throughout its lifespan.
🏷️ Basic Information
Identification
Make:
CFMOTO
Model:
CF625-3
Vehicle Type:
ATV (All-Terrain Vehicle)
Product Name:
CFMOTO CF625-3 Assembly Guide
Codes
Chassis Code Variant:
CF625-3 (Likely indicating a specific configuration or generation)
👋 Introduction
Market Position
Segment:
Utility ATV, often aimed at recreational users and entry-level farm/ranch work.
Target Demographic:
Hobbyists, farm owners, hunters, recreational riders seeking value and capability.
Competitive Analysis
Competitors:
Polaris Sportsman, Can-Am Outlander (lower displacement models), Yamaha Grizzly (lower displacement models), Arctic Cat Alterra.
Key Features
Powertrain:
600cc class liquid-cooled engine, likely a V-twin or single-cylinder configuration.
Drivetrain:
4x4 selectable or full-time 4WD, often with locking differentials.
Suspension:
Independent front and rear suspension (likely A-arm type) for improved ride quality and articulation.
Utility Features:
Front and rear cargo racks, tow hitch, often electric power steering (EPS) as an option.
📋 Manual Details
Coverage Areas
Manual Type:
Assembly Guide / Service Manual
Language:
English (Assumed, common for international markets)
Format:
Digital (PDF - common for technical guides)
Page Count
Estimated Page Count:
200-300 pages (Typical for comprehensive assembly and basic service)
📖 Manual Coverage
Systems Covered
Engine:
Disassembly, reassembly, lubrication, cooling system, fuel system, ignition system, exhaust system, air intake system.
Transmission:
CVT (Continuously Variable Transmission) assembly, disassembly, belt inspection and replacement, clutch components, drive shaft, differential (if applicable).
Chassis And Frame:
Frame inspection, component mounting, suspension assembly (front and rear), steering system.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ignition switch, sensors, control units (ECU).
Braking System:
Brake caliper assembly, brake disc inspection, brake line routing, brake fluid specifications, hydraulic system bleeding.
Fuel System:
Fuel tank, fuel pump, fuel filter, carburetor/fuel injection system (depending on specific variant).
Cooling System:
Radiator, fan, thermostat, coolant type and capacity, hose inspection.
Procedures Included
Assembly:
Step-by-step instructions for initial vehicle assembly from crate, component installation, torquing sequences.
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication points, tire pressure, battery maintenance.
Troubleshooting:
Common problems, diagnostic charts, symptom-based repair guidance.
Repair:
Detailed instructions for component removal, repair, and reinstallation.
Disassembly:
System-specific breakdown procedures for component access and replacement.
Technical Depth
Diagnostic Level:
Intermediate to Advanced: Covers visual inspections, basic electrical testing, and component-level diagnostics.
Repair Scope:
Comprehensive: Suitable for both routine maintenance and significant mechanical and electrical repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text, enabling quick access to specific information.
Print Quality
Illustration Quality:
High-resolution diagrams, schematics, and photographs for clarity.
Binding Type
Binding Type For Print:
N/A (Digital format)
Paper Type
Paper Type For Print:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a 4-stroke, liquid-cooled, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) engine.
Displacement:
Approximately 625cc
Bore X Stroke:
Specific dimensions would be detailed in the manual, crucial for internal engine work.
Performance
Horsepower:
Estimated 35-45 HP (at crank)
Torque:
Estimated 35-45 lb-ft (at crank)
Fuel System
Fuel Delivery:
EFI (Electronic Fuel Injection) or Carburetor (depending on specific model year and market).
Fuel Type:
Unleaded gasoline, 87 octane or higher.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) or Electronic Ignition.
Cooling System
Cooling Method:
Liquid-cooled with electric fan.
Lubrication System
Oil Type:
JASO MA certified 4-stroke motorcycle/ATV oil, SAE 10W-40 or 20W-50 (specific viscosity dependent on ambient temperature, details in manual).
Oil Capacity:
Approximately 2.0-2.5 liters (including filter, exact capacity in manual).
Air Intake
Air Filter Type:
Reusable foam or paper element, location and service interval critical.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Modes:
2WD/4WD selectable, often with locking front differential.
Features
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Cvtf Fluid Type:
Specific CVT fluid recommended by CFMOTO (e.g., Polaris AGL or equivalent).
Cvtf Fluid Capacity:
Refer to manual for exact capacity, typically around 1.5 liters.
📐 Dimensions
Exterior
Length:
Approximately 2300-2400 mm
Width:
Approximately 1150-1250 mm
Height:
Approximately 1200-1300 mm
Wheelbase:
Approximately 1450-1500 mm
Weights
Dry Weight:
Approximately 300-350 kg (Varies with configuration)
Curb Weight:
Approximately 320-370 kg (Includes fluids)
Cargo
Front Rack Capacity:
Approximately 45 kg (200 lbs)
Rear Rack Capacity:
Approximately 90 kg (400 lbs)
Towing
Towing Capacity:
Approximately 300-600 kg (Refer to specific model rating)
Wheels And Tires
Front Tire Size:
e.g., AT25x8-12
Rear Tire Size:
e.g., AT25x10-12
Wheel Size:
12-inch (Aluminum or Steel)
Suspension
Front Suspension Type:
Independent, Double A-Arm
Rear Suspension Type:
Independent, Double A-Arm
Ground Clearance:
Approximately 250-300 mm (10-12 inches)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliance with relevant ATV safety standards (e.g., ANSI, BRP, ASABE).
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with dual front calipers and single rear caliper.
Engine Braking:
CVT provides natural engine braking effect.
Rollover Protection:
None standard, emphasis on rider training and safe operation.
Passive Features
Lighting:
Dual halogen or LED headlights, LED tail/brake light.
Handguards:
Often standard for protection against brush and impacts.
Operator Presence:
Control lever interlocks and safety switches.
💡 Technology Features
Infotainment
Display:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, gear indicator, 4WD status.
Audio System:
Typically not equipped with integrated audio systems on this class of ATV.
Driver Assistance
Steering:
Electric Power Steering (EPS) is often an optional feature on higher trims, significantly reducing steering effort.
Lighting Control:
Manual headlight controls, often with an automatic shut-off feature for the headlight when the engine is off.
Connectivity
Charging Ports:
May include a 12V DC power outlet for charging accessories.
🔧 Maintenance
Service Intervals
Initial Break In:
First service typically at 20-50 hours or 500-1000 km, including oil and filter change, drivetrain fluid check, and fastener torque checks.
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first.
Air Filter Cleaning:
Every 20-40 hours or 6 months, depending on operating conditions.
Cvtf Fluid Change:
Every 100 hours or 12 months.
Spark Plug Inspection:
Every 100 hours or 12 months.
Brake Pad Inspection:
Regularly as part of pre-ride checks, replacement as needed.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 or 20W-50 (refer to manual for temperature chart)
Cooling Fluid:
Ethylene glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
CVT belt (can wear faster with aggressive use), brake pads, wheel bearings, ball joints, tie rod ends.
Potential Electrical Issues:
Wiring harness connections (corrosion), battery charging system performance. Requires careful attention to electrical diagrams.
Assembly Precision:
Importance of correct torque values and fastener installation during assembly is critical to prevent premature wear or component failure.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
CFMOTO (Zhejiang CFMOTO Power Co., Ltd.) is a Chinese manufacturer established in 1989, known for powersports vehicles.
Model Evolution
Lineage:
The CF625-3 is part of CFMOTO's ongoing development of utility ATVs, likely an evolution from earlier models in the 500cc-600cc class.
Typical Updates:
Updates often include engine enhancements, improved suspension geometry, cosmetic changes, and new features like EPS or more advanced electronics.
Production
Production Years:
Specific production years for the CF625-3 variant would need confirmation, but CFMOTO has been producing 600cc class ATVs for over a decade.
Manufacturing Location:
China
🏆 Awards & Recognition
Recognitions
Industry Awards:
CFMOTO ATVs generally receive praise for their value proposition and feature set relative to price. Specific awards for the CF625-3 model are not widely publicized but the brand is recognized for its growth and market presence.
Ratings
Consumer Reviews:
Reviews typically highlight good performance for the price, robust build for utility tasks, and capable off-road performance. Areas for improvement sometimes noted include suspension tuning and long-term durability of certain components compared to premium brands.
Certifications
Emissions Compliance:
Compliant with relevant emissions standards for its target markets (e.g., EPA, CARB in North America).
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