Market Segment:
Compact car, economy sedan/coupe segment.
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mitsubishi Eclipse.
Vehicle Selling Points:
Affordability, sporty styling (especially ACR models), surprisingly spacious interior for its class, agile handling.
Target Audience:
DIY mechanics, independent repair shops, Chrysler enthusiasts.
Covered Systems:
Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, clutch, manual transmission, automatic transmission, drive axles, suspension (front and rear), steering, brakes (front and rear), wheels and tires, body and frame, interior, heating, ventilation, and air conditioning (HVAC), electrical systems, lighting, instrumentation, power accessories, diagnostic procedures, troubleshooting charts.
Estimated Page Count:
1000+
Manual Type:
Workshop Service Manual / Repair Manual
Format:
Print (likely bound book)
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of 2.0L SOHC and DOHC engines (Chrysler 10/16-Valve).
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, engine control module (ECM) diagnostics, wiring diagrams.
Fuel System:
Fuel injection, fuel pump, fuel injectors, fuel filter replacement, fuel pressure testing.
Transmission:
Manual (A555) and Automatic (41TE/42LE) transmission overhaul, diagnostics, fluid service, and clutch replacement.
Brakes:
Front disc, rear drum (or disc on some trims) brake service, hydraulic system, ABS diagnostics (if equipped).
Suspension Steering:
Front strut, rear torsion beam suspension repair, power steering system, wheel alignment specifications.
HVAC:
Air conditioning system service, heater core replacement, blower motor diagnostics.
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Diagnostic Procedures:
Step-by-step troubleshooting for common and complex issues, diagnostic trouble code (DTC) interpretation, wiring schematic analysis.
Repair Procedures:
Detailed, illustrated instructions for component removal, repair, and installation for all major vehicle systems.
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork.
File Format Details:
Printed, bound volume. Contains high-resolution diagrams and photographs for clarity.
Print Quality:
Professional grade printing, durable binding, clear and legible text and graphics.
Binding Type:
Perfect binding or spiral binding (typical for workshop manuals).
Paper Type:
Heavy-duty, coated paper stock to withstand workshop environments.
Engine Code:
420 (10-valve SOHC), EDZ (16-valve DOHC)
Engine Type:
Inline 4-cylinder
Displacement:
2.0 Liters (1996 cc)
Horsepower Sohc:
132 hp @ 5600 rpm
Torque Sohc:
130 lb-ft @ 4000 rpm
Horsepower DOHc:
145 hp @ 6000 rpm (standard), 150 hp @ 6000 rpm (ACR/GT)
Torque DOHc:
135 lb-ft @ 4800 rpm (standard), 137 lb-ft @ 4800 rpm (ACR/GT)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent (e.g., Peak Global Lifetime)
Oil Viscosity:
SAE 5W-30 (preferred), SAE 10W-30 acceptable
Oil Capacity:
4.0 quarts (3.8 Liters) with filter change
Manual Transmission:
A555 5-speed manual
Automatic Transmission:
41TE / 42LE 4-speed automatic
Clutch Type:
Dry single plate (manual transmission)
Automatic Transmission Fluid:
ATF+4 (Chrysler Mopar designation, previously ATF+3 or Dexron III compatible)
Manual Transmission Fluid:
GL-3 or GL-4 gear oil, SAE 75W-90 (check manual for specific recommendation)
NHTSA Frontal Impact Driver:
★ ★ ★ (3/5 stars)
NHTSA Frontal Impact Passenger:
★ ★ ★ (3/5 stars)
IIHS Offset Crash Rating:
Acceptable (on some models/years, but generally not a top performer for the era)
ABS:
Optional on most trims, standard on ACR/GT models.
Airbags:
Driver and passenger front airbags standard.
Seatbelts:
Front 3-point height-adjustable seat belts, rear 3-point seat belts.
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (synthetic oil recommended for longer intervals).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum/iridium).
Coolant Flush Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid
Engine Mounts:
Premature wear of engine and transmission mounts, leading to vibration and clunking.
Ignition Coils:
Failure of ignition coil packs, causing misfires and rough running.
Suspension Components:
Wear in ball joints, tie rod ends, and strut mounts.
Cooling System:
Leaking coolant hoses, radiator, or water pump seals.
Exhaust System:
Rust and corrosion, particularly on mufflers and catalytic converters.
Transmission Solenoids:
Failure of shift solenoids in automatic transmissions can cause harsh shifting or no engagement.
Manufacturer History:
Chrysler Corporation, a major American automotive manufacturer with a long history dating back to 1925.
First Generation Start Year:
1995
Second Generation Start Year:
1999
Product Life Cycle:
1995-2005 (North America)
Assembly Location:
Belvidere Assembly Plant, Belvidere, Illinois, USA
