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CHRYSLER PACIFICA 2004-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Chassis Codes: CS Platform 👋 Introduction Market Position Vehicle Segment: Full-size minivan/crossover Competitive Analysis...
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CHRYSLER PACIFICA 2004-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Years Covered:
2004, 2005, 2006, 2007, 2008
Codes
Chassis Codes:
CS Platform
👋 Introduction
Market Position
Vehicle Segment:
Full-size minivan/crossover
Competitive Analysis
Competitors:
Dodge Grand Caravan/Chrysler Town & Country (platform sharing), Toyota Sienna, Honda Odyssey, Ford Freestar/Windstar
Key Features
Selling Points:
Spacious interior, comfortable ride, versatile seating options, available AWD
Manual Value Proposition
Diy Focus:
Empowers owners to perform maintenance and repairs, saving on labor costs
Target Audience:
DIY enthusiasts, independent repair shops, Pacifica owners
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for all systems
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, though not explicitly stated, common for such products)
📖 Manual Coverage
Systems Covered
Engine:
3.5L V6 (2004-2006), 3.8L V6 (2004-2008), 4.0L V6 (2007-2008)
Transmission:
4-Speed Automatic (41TE), 6-Speed Automatic (62TE)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Brakes:
Front ventilated discs, Rear solid discs; ABS, Electronic Brake Force Distribution (EBD)
Suspension:
Independent front (MacPherson struts), Independent rear (multi-link)
Steering:
Power rack and pinion
Electrical:
Complete wiring diagrams, fuse box locations, component testing, power distribution
HVAC:
Air conditioning, heating, ventilation, climate control systems
Body:
Body panels, doors, windows, interior trim, chassis frame
Comfort Convenience:
Power seats, power liftgate, sunroof, remote keyless entry
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures
Repair:
Engine, transmission, brake, suspension, steering, electrical component repair and replacement
Rebuild:
Detailed procedures for engine and transmission rebuilds
Installation:
Component replacement and installation, minor accessory installation
Bodywork:
Minor dent repair, panel alignment, trim replacement
Technical Depth
Depth:
Full factory-level detail, suitable for professional technicians and advanced DIYers
Diagnostics Level:
Includes wiring diagrams and signal tracing for electrical system diagnostics
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic values
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, searchable text and bookmark functionality expected
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
3.5L SOHC V6 (High Output)
Engine 1 Displacement:
3497 cc (213 ci)
Engine 1 Horsepower:
250 hp @ 6400 rpm (approx.)
Engine 1 Torque:
250 lb-ft @ 4000 rpm (approx.)
Engine 2 Type:
3.8L OHV V6 (Standard)
Engine 2 Displacement:
3778 cc (231 ci)
Engine 2 Horsepower:
205 hp @ 5000 rpm (approx.)
Engine 2 Torque:
235 lb-ft @ 4000 rpm (approx.)
Engine 3 Type:
4.0L SOHC V6
Engine 3 Displacement:
3952 cc (241 ci)
Engine 3 Horsepower:
255 hp @ 6000 rpm (approx.)
Engine 3 Torque:
265 lb-ft @ 4000 rpm (approx.)
Performance
Compression Ratio 3.5L:
9.7:1
Compression Ratio 3.8L:
8.9:1
Compression Ratio 4.0L:
9.1:1
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Fuel Tank Capacity:
20.0 gallons (75.7 L)
🔧 Transmission
Standard
Transmission Type 2004-2006:
4-Speed Automatic (41TE)
Optional
Transmission Type 2007-2008:
6-Speed Automatic (62TE)
Features
AWD Availability:
Available on all engine configurations
Transmission Fluid Spec 41Te:
ATF+4 (Mopar)
Transmission Fluid Spec 62Te:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Length:
201.0 inches (5105 mm)
Width:
76.0 inches (1930 mm)
Height:
68.0 inches (1727 mm)
Wheelbase:
119.3 inches (3030 mm)
Front Track:
64.6 inches (1641 mm)
Rear Track:
64.7 inches (1643 mm)
Cargo
Cargo Volume Behind 3Rd Row:
14.5 cubic feet (0.41 m³)
Cargo Volume Behind 2Nd Row:
65.0 cubic feet (1.84 m³)
Cargo Volume Behind 1St Row:
121.2 cubic feet (3.43 m³)
Weights
Curb Weight FWD:
4240 - 4375 lbs (1923 - 1984 kg)
Curb Weight AWD:
4365 - 4528 lbs (1980 - 2054 kg)
Gross Vehicle Weight Rating Gvwr:
5775 - 5950 lbs (2619 - 2700 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★★ (5-Star)
NHTSA Front Impact Passenger:
★★★★★ (5-Star)
NHTSA Side Impact Front Seat:
★★★★☆ (4-Star)
NHTSA Side Impact Rear Seat:
★★★★☆ (4-Star)
IIHS Frontal Offset:
Good
IIHS Side Impact:
Acceptable
Active Features
ABS:
Standard 4-wheel anti-lock braking system
Traction Control:
Standard (or part of ESP/ESC)
Electronic Stability Control:
Available (ESP/ESC) on some models
Passive Features
Airbags Front:
Driver and front-passenger advanced multi-stage airbags
Airbags Side:
First and second-row supplemental side-curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters, LATCH child seat anchors
💡 Technology Features
Infotainment
Available Systems:
Chrysler's MyGIG infotainment system (optional, later models), AM/FM stereo with CD player, DVD entertainment system.
Driver Assistance
Available Features:
Rear parking assist sensors, backup camera (later models), cruise control.
Connectivity
Connectivity Options:
Uconnect hands-free communication (optional on some trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months (synthetic blend recommended)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km)
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement 3.5L/4.0L:
Platinum: 100,000 miles (160,000 km)
Spark Plug Replacement 3.8L:
Standard: 30,000 miles (48,000 km)
Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years
Fluid Specifications
Engine Oil Type 3.5L/4.0L:
SAE 5W-20 (Synthetic or Synthetic Blend recommended)
Engine Oil Type 3.8L:
SAE 3.8L (specific viscosity may vary, consult manual or oil cap, often 5W-30 or 10W-30)
Engine Oil Capacity 3.5L:
4.5 quarts (4.3 L) with filter
Engine Oil Capacity 3.8L:
4.5 quarts (4.3 L) with filter
Engine Oil Capacity 4.0L:
5.0 quarts (4.7 L) with filter
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 5-year/100,000 mile formula
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Mopar)
Known Issues
Common Problems:
Transmission solenoid issues (especially on 41TE), EGR valve clogging, dashboard pixel degradation, power sliding door malfunctions, catalytic converter failure (3.8L).
📚 Vehicle History
Brand Heritage
Manufacturer History:
Chrysler is a historic American automotive brand, part of Stellantis (formerly FCA).
Model Evolution
Introduction Year:
2004
Platform Origin:
Based on the Chrysler RS platform, sharing components with the Dodge Magnum/Charger/300.
Key Changes 2004:
Initial launch with 3.5L and 3.8L V6 engines, FWD/AWD options.
Key Changes 2007:
Introduction of the new 4.0L V6 engine and 6-speed automatic transmission (62TE). Minor styling refresh.
Production
Assembly Location:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production End Year:
2008
Successor:
Chrysler Town & Country (2008 onwards), though the Pacifica continued as a distinct model for a period in other markets.
🏆 Awards & Recognition
Recognitions
Jdpowe:
Inconsistent J.D. Power ratings across different years, often average to below average for initial quality.
Ratings
Consumer Reports:
Mixed reliability ratings, with some areas noted for potential issues.
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