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Claas AXION 810-850 Hexashift-C.I.S. Operation Manual

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🏷️ Basic Information Identification Make: Claas Model: AXION 800 series Model Variant: 810, 820, 830, 840, 850 Production Years: 2013-2017 (approx.) 👋 Introduction Market Position Target Audience: Farmers, contractors, and...
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Typ: Tractor
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Art.-Nr: 94885
Claas AXION 810-850 Hexashift-C.I.S. Operation Manual
🏷️ Basic Information
Identification
Make:
Claas
Model:
AXION 800 series
Model Variant:
810, 820, 830, 840, 850
Production Years:
2013-2017 (approx.)
👋 Introduction
Market Position
Target Audience:
Farmers, contractors, and operators requiring high-horsepower tractors for heavy tillage, haulage, and field operations.
Competitive Advantage:
Hexashift continuously variable transmission (CVT) with C.I.S. (Claas Intelligent Systems) for efficient power delivery and ease of use.
Key Features
Engine:
6.7L or 8.8L (depending on model) DPS engines with high torque reserve.
Transmission:
Hexashift continuous variable transmission (CVT) with 24 forward and 24 reverse gears.
Cab:
Spacious cab with excellent visibility, low noise levels, and intuitive controls.
Hydraulics:
Up to 220 L/min hydraulic flow for demanding implements.
📋 Manual Details
Coverage
Models Covered:
Claas AXION 810, 820, 830, 840, 850 with Hexashift-C.I.S.
Topics Covered:
Operation, controls, maintenance, safety, troubleshooting, and specifications.
Format
Page Count:
Approximately 200-300 pages.
Manual Type:
Operation manual (not service/repair).
Language:
English
File Format:
PDF (portable document format).
Delivery Method:
Instant download after purchase.
📖 Manual Coverage
Systems Covered
Engine:
Description of engine components, operating principles, and basic checks.
Transmission and Drivetrain:
Hexashift CVT operation, gear ranges, differential lock, and four-wheel drive.
Hydraulic System:
Hydraulic controls, implement hitch, and external hydraulic valves.
Electrical System:
Battery, alternator, fuses, and lighting.
Cab and Climate Control:
Cab controls, air conditioning, heating, and ventilation.
Hitch and PTO:
Three-point hitch operation, PTO speed selection, and shaft engagement.
Brakes and Steering:
Service and parking brakes, hydraulic steering system.
Wheels and Tires:
Tire sizes, pressures, and wheel bolt torque.
Procedures Included
Operating Instructions:
Step-by-step guidance for starting, driving, and operating implements.
Controls and Instruments:
Description of all levers, switches, and dashboard indicators.
Maintenance Checks:
Daily and periodic checks for fluid levels, filters, and belts.
Troubleshooting:
Common problems and solutions.
Safety Instructions:
Safety warnings and precautions.
Technical Depth
Depth:
Designed for operators; covers operation and routine maintenance but not detailed repair or overhaul procedures.
Parts Information:
May include exploded views and part numbers for common service items.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Works on any device with a PDF reader (PC, Mac, tablet, smartphone).
Requirements:
Adobe Acrobat Reader or equivalent.
Searchability:
Text is searchable if the PDF has an OCR layer.
Print Quality
Print Resolution:
High resolution (300 DPI) for clear diagrams and text.
Binding and Paper
Binding Type:
Digital - no physical binding.
Paper Type:
N/A - digital format.
⚙️ Engine Specifications
Engine Options and Performance
Engine Models:
AXION 810: 6.7L DPS; AXION 820/830/840/850: 8.8L DPS (exact models may vary).
Power Range:
Up to 290 hp (depending on model, with boost).
Torque:
High torque reserve for demanding operations.
Emissions:
Meets Tier 4 final / Stage IV emission standards (with SCR and DPF).
Fuel System
Fuel Type:
Diesel
Fuel Injection:
Common rail direct injection.
Fuel Capacity:
Approximately 400-500 liters (depending on model).
🔧 Transmission
Standard Transmission
Type:
Hexashift continuously variable transmission (CVT).
Gears:
24 forward and 24 reverse ratios (within 4 ranges).
Operation:
Fully automatic or manual mode with driver override.
Optional Transmission
Available Options:
N/A - Hexashift is standard on all models.
Features
C.I.S.:
Claas Intelligent Systems manage transmission and engine for optimal efficiency.
Cruise Control:
Standard with automatic speed control.
Shuttle:
Power shuttle for direction changes.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2.95 meters (varies by model).
Length:
Approximately 5.8 meters (with standard weights).
Width:
Variable depending on tire width.
Height:
Approximately 3.3 meters to top of cab.
Weights
Curb Weight:
Approximately 9,500-10,500 kg depending on model and equipment.
Max Permissible Weight:
Up to 13,000-14,000 kg (depending on model).
🛡️ Safety Features
Ratings and Crash Tests
Crash Test Rating:
N/A - agricultural tractors are not typically crash-tested.
Active Safety Features
Braking System:
Hydraulic disc brakes on all four wheels with anti-lock braking system (optional).
Steering:
Hydrostatic power steering for precise control.
Lighting:
Work lights for visibility, including optional front and rear LED lights.
Passive Safety Features
ROPS:
Rollover Protective Structure (ROPS) certified cab.
Seatbelt:
Operator seatbelt standard.
Emergency Exit:
Second emergency exit (rear window).
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with Bluetooth connectivity (optional).
Display:
Color touchscreen (depending on model) for tractor and implement control.
Driver Assistance
Guidance Systems:
Optional GPS steering assist / autopilot.
Telematics:
Claas Telematics for fleet management (optional).
ISOBUS:
ISOBUS Class III for implement communication.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 500 hours (or annually, whichever comes first).
Hydraulic Oil Change:
Every 2000 hours or as indicated by condition.
Fuel Filter Replacement:
Every 1000 hours.
Air Filter Cleaning:
Every 50 hours or as needed.
Coolant Fluid Change:
Every 5000 hours or 5 years.
Fluid Specifications
Engine Oil:
SAE 10W-30 (API CJ-4 or similar).
Hydraulic Fluid:
Claas Hydraulic Fluid or equivalent (ISO 11158 HV).
Transmission Fluid:
Claas Hexashift Transmission Oil (special).
Coolant:
Long-life coolant (glysantin G48 or equivalent).
Known Issues
Common Wear Items:
Belts, filters, hydraulic seals.
Potential Issues:
Some reports of electrical connector corrosion and transmission software glitches; updated software available.
📚 Vehicle History
Heritage
Manufacturer:
Claas KGaA mbH, a German agricultural machinery manufacturer.
Model Evolution:
AXION 800 series succeeded the AXION 800 series (original), incorporating new engines (DPS) and Hexashift CVT with C.I.S.
Production
Production Location:
Produced in Paderborn, Germany (Claas tractor plant).
🏆 Awards & Recognition
Recognitions
Tractor of the Year:
AXION 800 series won 'Tractor of the Year 2014' in the high horsepower category.
Machine of the Year:
AXION 800 received an award at Agritechnica for its innovative transmission concept.
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