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Daewoo Korando Workshop Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Codes Chassis Code: C100 / C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Utility Vehicle Target Audience: Enthusiasts seeking...
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Daewoo Korando Workshop Manual 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Codes
Chassis Code:
C100 / C200
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Utility Vehicle
Target Audience:
Enthusiasts seeking off-road capability, budget-conscious utility vehicle buyers
Competitive Analysis
Key Competitors:
Jeep Wrangler, Mitsubishi Pajero Sport, Toyota 4Runner (early models), Nissan Terrano
Key Features
Off Road Capability:
Body-on-frame construction, selectable 4WD system, robust suspension for off-road conditions
Durability:
Known for its rugged build and ability to withstand demanding conditions
Value Proposition:
Affordable alternative to more established SUV brands with comparable capability
📋 Manual Details
Coverage Areas
Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Diesel & Gasoline), Transmission (Manual & Automatic), Drivetrain (4WD System), Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS Included), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting System, Power Accessories, Instrument Cluster, Audio System, HVAC Controls, Wiring Diagrams (Comprehensive)
Body And Interior:
Body Panels, Doors, Glass, Seats, Interior Trim, HVAC Components, Safety Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks & Replenishments, Tune-Ups
Repair:
Engine Overhaul, Transmission Repair/Rebuild, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis & Repair, Body Panel Repair
Troubleshooting:
Diagnostic Procedures for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides
Technical Depth
Diagnostic Capabilities:
Advanced Diagnostic Procedures, Component Testing, Wiring Harness Schematics for Troubleshooting
Rebuild Instructions:
Detailed Step-by-Step Rebuild Procedures for Major Components (Engine, Transmission, Differentials)
Specification Accuracy:
Precise Torque Specifications, Clearances, Fluid Capacities, Wiring Color Codes
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable pages for on-site reference
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Diesel:
XDi230 (2.3L Turbo Diesel)
Engine Code Gasoline:
G23LC (2.3L Inline-4 Gasoline), G20SED (2.0L Inline-4 Gasoline - rare in this generation)
Performance Diesel
Horsepower Diesel:
Approx. 95-105 hp
Torque Diesel:
Approx. 210-230 Nm
Performance Gasoline
Horsepower Gasoline:
Approx. 115-130 hp
Torque Gasoline:
Approx. 180-200 Nm
Fuel System
Fuel Delivery Diesel:
Direct Injection, Turbocharged (Intercooled on later models)
Fuel Delivery Gasoline:
Multi-Point Fuel Injection (MPI)
Cooling System
Coolant Type:
Ethylene Glycol based (refer to manual for specific mix ratio)
Emission Controls
Catalytic Converter:
Present on gasoline models
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Drivetrain Type:
Part-time 4WD with Transfer Case (2H, 4H, 4L)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification and capacity)
Transfer Case Fluid
Transfer Case Fluid Spec:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4400-4500 mm (depending on body style)
Width:
Approx. 1700-1800 mm
Height:
Approx. 1650-1750 mm
Wheelbase:
Approx. 2630 mm
Weights
Curb Weight:
Approx. 1700-1900 kg
Gross Vehicle Weight Rating:
Approx. 2300-2500 kg
Towing Capacity:
Varies by market and configuration, consult local regulations and manual
Cargo
Cargo Volume:
Variable, with rear seats folded down
🛡️ Safety Features
Ratings
Crash Test Results:
Limited public data for this era; refer to specific market safety standards of the time.
Active Features
Braking System:
Front: Ventilated Disc, Rear: Disc or Drum (depending on trim/year), Optional ABS
4Wd System:
Provides enhanced traction in slippery conditions
Passive Features
Airbags:
Driver and Passenger airbags standard on later models/higher trims
Seatbelts:
3-point seatbelts with pretensioners (front)
Body Construction:
Robust body-on-frame construction
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Speaker configurations vary by trim.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims and later models.
Cruise Control:
Available on higher trim levels.
Connectivity
Connectivity Features:
Basic connectivity through audio system. No integrated Bluetooth or USB ports in this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months, whichever comes first (refer to manual)
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on operating conditions
Fuel Filter Replacement:
Every 30,000 - 50,000 miles (Diesel and Gasoline models may differ)
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years (for models with timing belts; refer to specific engine)
Fluid Specifications
Engine Oil Spec:
API SJ/SL, SAE 10W-30 or 10W-40 (Gasoline); SAE 15W-40 Diesel specific (consult manual for exact OEM specs)
Coolant Capacity:
Approx. 7-8 Liters
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Diesel Engine Common:
Glow plug failures, turbocharger issues, injector pump wear, exhaust manifold cracks.
Gasoline Engine Common:
Head gasket leaks, oil consumption, ignition coil failures.
Drivetrain Common:
Transfer case issues, rear differential leaks, worn CV joints.
Suspension Common:
Worn bushings, ball joints, shock absorber leaks.
Electrical Common:
Faulty window regulators, alternator issues, wiring harness degradation over time.
📚 Vehicle History
Brand Heritage
Daewoo History:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It produced a range of vehicles before its acquisition by General Motors.
Model Evolution
Korando Genesis:
The Korando nameplate has a long history, tracing its roots back to the Korando J-car, a licensed copy of the Jeep CJ-5. The modern Korando (C100/C200) was introduced in the mid-1990s as Daewoo's entry into the compact SUV market.
Generation Details:
The C100 generation (early models) shared many components with the SsangYong Korando, as Daewoo had acquired SsangYong Motor Company in 1997. Later models developed more independently under GM Korea.
Production
Manufacturing Location:
South Korea
Production Period:
1996 - 2006 (This specific generation/manual coverage)
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally considered a capable, no-nonsense SUV with good value for money, particularly for its off-road prowess. Often praised for its ruggedness over luxury.
Ratings
Reliability Perception:
Mixed, with some components known for durability and others prone to specific issues (as noted in maintenance section). Proper maintenance is crucial.
Certifications
Emissions Compliance:
Compliant with emissions standards of the relevant market and model year.
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